Electric Jeep With Modified Prius Hardware

February 20, 2026 by Bryan Cockfield 13 Comments

On the list of cars widely regarded as the most reliable vehicles ever built, up there with the Toyota Land Cruiser, the Honda Civic, and the Mercedes W123 diesels, is the unassuming Toyota Prius. Although it adds a bit of complexity with its hybrid drivetrain, its design eliminates a number of common wear items and also tunes it for extreme efficiency, lengthening its life and causing minimal mechanical stress. The Prius has a number of other tricks up its sleeve as well, which is why parts of its hybrid systems are often used in EV conversions like [Jeremy]’s electric CJ-5 Jeep.

Inside the Prius inverter is a buck/boost converter used for stepping up the battery voltage to power the inverter and supply power to the electric motor. [Jeremy]’s battery is much higher voltage than the stock Prius battery pack, though, which means he can bypass the converter and supply energy from his battery directly to the inverter. Since the buck/boost converter isn’t being used, he can put it to work doing other things. In this case, he’s using it as a charger. Sending the AC from a standard EV charging cord through a rectifier and then to this converter allows the Prius hardware to charge the Jeep’s battery, without adding much in the way of extra expensive electronics.

There are some other modifications to the Prius equipment in this Jeep, though, namely that [Jeremy] is using an open-source controller as the brain of this conversion. Although this video only goes into detail on some of the quirks of the Prius hardware, he has a number of other videos documenting his journey to convert this antique Jeep over to a useful electric farm vehicle which are worth checking out as well. There are plenty of other useful things that equipment from hybrid and electric vehicles can do beyond EV conversions as well, like being used for DIY powerwalls.

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Retrotechtacular: Another Thing Your TV No Longer Needs

October 2, 2024 by Jenny List 23 Comments

As Hackaday writers we don’t always know what our colleagues are working on until publication time, so we all look forward to seeing what other writers come up with. This week it was [Al Williams] with “Things Your TV No Longer Needs“, a range of gadgets from the analogue TV era, now consigned to the history books. On the bench here is a device that might have joined them, so in taking a look at it now it’s by way of an addendum to Al’s piece.

When VHF Was Not Enough

In a Dutch second-had store while on my hacker camp travels this summer, I noticed a small grey box. It was mine for the princely sum of five euros, because while I’d never seen one before I was able to guess exactly what it was. The “Super 2” weighing down my backpack was a UHF converter, a set-top box from before set-top boxes, and dating from the moment around five or six decades ago when that country expanded its TV broadcast network to include the UHF bands. If your TV was VHF it couldn’t receive the new channels, and this box was the answer to connecting your UHF antenna to that old TV.

It’s a relatively small plastic case about the size of a chunky paperback book, on the front of which is a tuning knob and scale in channels and MHz, on the top of which are a couple of buttons for VHF and UHF, and on the back are a set of balanced connectors for antennas and TV set. It’s mains powered, so there’s a mains lead with an older version of the ubiquitous European mains plug. Surprisingly it comes open with a couple of large coin screws on the underside, so it’s time to take a look inside. Continue reading “Retrotechtacular: Another Thing Your TV No Longer Needs” →

Buck Converter Takes 8V To 100V

September 17, 2023 by Bryan Cockfield 40 Comments

For those living before the invention of the transistor, the modern world must appear almost magical. Computers are everywhere now and are much more reliable, but there are other less obvious changes as well. Someone from that time would have needed a huge clunky machine like a motor-generator set to convert DC voltages, but we can do it with ease using a few integrated circuits. This one can take a huge range of input voltages to output a constant 5V.

The buck converter was designed by [hesam.moshiri] using a MP9486 chip. While it is possible to use a multipurpose microcontroller like something from Atmel to perform the switching operation needed for DC-DC converters, using a purpose-built chip saves a lot of headache. The circuit was modified a little bit to support the higher input voltage ranges and improve its stability and reliability. The board is assembled in an incredibly tiny package with inputs and outputs readily accessible, so it would be fairly simple to add one into a project rather than designing it from scratch.

Even though buck converters, and other DC converters like boost and the mysterious buck-boost converter, seem like magic even to us, there is some interesting electrical theory going on if you’re willing to dive into the inner workings of high-frequency switching. Take a look at this explanation we featured a while back to see more about how buck converters, the more easily understood among them, work.

Op-Amp Challenge: A Logic-Free BCD

June 8, 2023 by Dan Maloney 10 Comments

Of digital electronics, a wise man once said that “Every idiot can count to one.” Truer words have rarely been spoken, because at the end of the day, every digital circuit is really just an analog circuit with the interesting bits abstracted away. And to celebrate that way of looking at things, we’re pleased to present this BCD to seven-segment converter that uses no logic chips.

With cheap and easily available chips that perform this exact job, it might seem a little loopy to throw 20 LM324 op-amps at the job. But as [gschmidt958] explains, this is strictly for the challenge, plus it made a nice entry in the recently concluded Op-Amp Challenge contest. His work began in simulation, exploring op-amp versions of the basic logic gates — NAND, AND, OR, and NOT — all of which rely on using the LM324s as comparators. There were real-world curveballs, of course, not least of which was running out of the 10k resistors used for input averaging. Another plot twist was running out of time to order a PCB, which required designing one using MS Paint and etching it at home.

The demo video below shows the circuit at work, taking the BCD output of a 74HC393 counter — clocked by a 555, naturally — and driving a seven-segment LED. It’s honestly a lot of work for such a simple task, but there’s something satisfying about the whole project. We think [Widlar] would be proud.

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Bench Supplies Get Smaller Thanks To USB-C

October 19, 2020 by Bryan Cockfield 17 Comments

Bench power supplies are an indispensable tool when prototyping electronics. Being able to set custom voltages and having some sort of current limiting feature are key to making sure that the smoke stays inside all of the parts. Buying a modern bench supply might be a little too expensive though, and converting an ATX power supply can be janky and unreliable. Thanks to the miracle of USB-C, though, you can build your own fully-featured benchtop power supply like [Brian] did without taking up hardly any space, and for only around $12.

USB-C can be used to deliver up to 100W but is limited to a few set voltage levels. For voltages that USB-C doesn’t support, [Brian] turns to an inexpensive ZK-4KX buck-boost DC-DC converter that allows for millivolt-level precision for his supply’s output. Another key aspect of using USB-C is making sure that your power supply can correctly negotiate for the amount of power that it needs. There’s an electronic handshake that goes on over the USB connection, and without it there’s not a useful amount of power that can be delivered. This build includes a small chip for performing this negotiation as well.

With all the electronics taken care of, [Brian] houses all of this in a 3D-printed enclosure complete with a set of banana plugs. While it may not be able to provide the wattage of a modern production unit, for most smaller use cases this would work perfectly. If you already have an ATX supply around, though, you can modify [Brian]’s build using that as the supply and case too.

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Modern Mice On Old Computers

July 14, 2020 by Bryan Cockfield 23 Comments

Getting retro hardware up and running again is sometimes a feat, and the amount of effort needed tends to go up exponentially with increased hardware age. Getting an IDE hard drive running again is one thing, but things like peripherals on truly “retro” computers like Commodores and Amigas is another beast altogether if you even have a 30-year-old mouse still lying around. That’s why adapters like Project mouSTer are here to help you connect modern USB hardware to truly ancient computers.

This piece of equipment was built for the Atari ST (hence the name), a ~~8-bit~~ computer from the mid-80s. It mates a DB9 plug with USB via a small microcontroller which does the translating. The firmware can be flashed over the USB connection so there’s planned support for other machines of this vintage. The chip supports all the features the original mouse did, too, including PS4 pad support and support for joysticks, and comes in an impressively tiny package once assembled which blends in seamlessly.

The project is a great step to getting retro computers working again, even if you can’t find exact OEM replacements anymore. That’s a common problem, and we’ve seen this solved in other ways for other old Ataris. It’s not uncommon to put modern power supplies in retro computers, either, as long as they power up and work after everything’s wired together.

RTFM: ADCs And DACs

October 16, 2019 by Ted Yapo 11 Comments

It’s tough to find a project these days that doesn’t use an analog-to-digital converter (ADC) or digital-to-analog converter (DAC) for something. Whether these converters come as built-in peripherals on a microcontroller, or as separate devices connected over SPI, I2C, or parallel buses, all these converters share some common attributes, and knowing how to read the specs on them can save you a lot of headaches when it comes to getting things working properly.

There are some key things to know about these devices, and the first time you try to navigate a datasheet on one, you may find yourself a bit confused. Let’s take a deep dive into the static (DC) properties of these converters — the AC performance is complex enough to warrant its own follow-up article.

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