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9 Articles

Non-planar 3d-print on bed

Improved And Open Source: Non-Planar Infill For FDM

April 23, 2025 by 16 Comments

Strenghtening FDM prints has been discussed in detail over the last years. Solutions and results vary as each one’s desires differ. Now [TenTech] shares his latest improvements on his post-processing script that he first created around January. This script literally bends your G-code to its will – using non-planar, interlocking sine wave deformations in both infill and walls. It’s now open-source, and plugs right into your slicer of choice: PrusaSlicer, OrcaSlicer, or Bambu Studio. If you’re into pushing your print strength past the limits of layer adhesion, but his former solution wasn’t quite the fit for your printer, try this improvement.

Traditional Fused Deposition Modeling (FDM) prints break along layer lines. What makes this script exciting is that it lets you introduce alternating sine wave paths between wall loops, removing clean break points and encouraging interlayer grip. Think of it as organic layer interlocking – without switching to resin or fiber reinforcement. You can tweak amplitude, frequency, and direction per feature. In fact, the deformation even fades between solid layers, allowing smoother transitions. Structural tinkering at its finest, not just a cosmetic gimmick.

This thing comes without needing a custom slicer. No firmware mods. Just Python, a little G-code, and a lot of curious minds. [TenTech] is still looking for real-world strength tests, so if you’ve got a test rig and some engineering curiosity, this is your call to arms.

The script can be found in his Github. View his full video here , get the script and let us know your mileage!

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Virtual Nodes, Real Waves: A Colpitts Walkthrough

April 22, 2025 by 14 Comments

If you’ve ever fumbled through circuit simulation and ended up with a flatline instead of a sine wave, this video from [saisri] might just be the fix. In this walkthrough she demonstrates simulating a Colpitts oscillator using NI Multisim 14.3 – a deceptively simple analog circuit known for generating stable sine waves. Her video not only shows how to place and wire components, but it demonstrates why precision matters, even in virtual space.

You’ll notice the emphasis on wiring accuracy at multi-node junctions, something many tutorials skim over. [saisri] points out that a single misconnected node in Multisim can cause the circuit to output zilch. She guides viewers step-by-step, starting with component selection via the “Place > Components” dialog, through to running the simulation and interpreting the sine wave output on Channel A. The manual included at the end of the video is a neat bonus, bundling theory, waveform visuals, and circuit diagrams into one handy PDF.

If you’re into precision hacking, retro analogue joy, or just love watching a sine wave bloom onscreen, this is worth your time. You can watch the original video here.

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Lock-In Thermography On A Cheap IR Camera

October 28, 2024 by 17 Comments

Seeing the unseen is one of the great things about using an infrared (IR) camera, and even the cheap-ish ones that plug into a smartphone can dramatically improve your hardware debugging game. But even fancy and expensive IR cameras have their limits, and may miss subtle temperature changes that indicate a problem. Luckily, there’s a trick that improves the thermal resolution of even the lowliest IR camera, and all it takes is a little tweak to the device under test and some simple math.

According to [Dmytro], “lock-in thermography” is so simple that his exploration of the topic was just a side quest in a larger project that delved into the innards of a Xinfrared Xtherm II T2S+ camera. The idea is to periodically modulate the heat produced by the device under test, typically by ramping the power supply voltage up and down. IR images are taken in synch with the modulation, with each frame having a sine and cosine scaling factor applied to each pixel. The frames are averaged together over an integration period to create both in-phase and out-of-phase images, which can reveal thermal details that were previously unseen.

With some primary literature in hand, [Dmytro] cobbled together some simple code to automate the entire lock-in process. His first test subject was a de-capped AD9042 ADC, with power to the chip modulated by a MOSFET attached to a Raspberry Pi Pico. Integrating the images over just ten seconds provided remarkably detailed images of the die of the chip, far more detailed than the live view. He also pointed the camera at the Pico itself, programmed it to blink the LED slowly, and was clearly able to see heating in the LED and onboard DC-DC converter.

The potential of lock-in thermography for die-level debugging is pretty exciting, especially given how accessible it seems to be. The process reminds us a little of other “seeing the unseeable” techniques, like those neat acoustic cameras that make diagnosing machine vibrations easier, or even measuring blood pressure by watching the subtle change in color of someone’s skin as the capillaries fill.

Extreme Espresso, Part 2: An Inductive Water Level Sensor

March 8, 2022 by 27 Comments

[Mark Smith] must really, really like his coffee, at least judging by how much effort he’s put into tricking out his espresso machine.

This inductive water tank sensor is part of a series of innovations [Mark] has added to his high-end Rancilio Silvia machine — we assume there are those that would quibble with that characterization, but 800 bucks is a lot to spend for a coffee maker in our books. We recently featured a host of mods he made to the machine as part of the “Espresso Connect” project, which includes a cool Nixie tube bar graph to indicate the water level in the machine. That display is driven by this sensor, the details of which [Mark] has now shared. The sensor straddles the wall of the 1.7-liter water tank, so no penetrations are needed. Inside the tanks is a track that guides a copper and PETG float that’s sealed with food-safe epoxy resin.

Directly adjacent to the float track on the outside of the tank is a long PCB with a couple of long, sinuous traces. These connect to an LX3302A inductive sensor IC, which reads the position of the copper slug inside the float. That simplifies the process greatly; [Mark] goes into great detail about the design and calibration of the sensor board, as well as hooking it into the Raspberry Pi Zero that lies at the heart of “Espresso Connect’. Altogether, the mods make for a precisely measured dose of espresso, as seen in the video below.

We’d say this was maybe a bit far to go for the perfect cup of coffee, but we sure respect the effort. And we think this inductive sensor method has a lot of non-caffeinated applications that probably bear exploration.

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Apollo 11 Trig Was Brief

June 12, 2020 by 101 Comments

In this day and age where a megabyte of memory isn’t a big deal, it is hard to recall when you had to conserve every byte of memory. If you are a student of such things, you might enjoy an annotated view of the Apollo 11 DSKY sine and cosine routines. Want to guess how many lines of code that takes? Try 35 for both.

Figuring out how it works takes a little knowledge of how the DSKY works and the number formats involved. Luckily, the site has a feature where you can click on the instructions and see comments and questions from other reviewers.

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Interactive Demo Shows The Power Of Fourier Transforms

April 10, 2019 by 14 Comments

When it comes to mathematics, the average person can probably get through most of life well enough with just basic algebra. Some simple statistical concepts would be helpful, and a little calculus couldn’t hurt. But that leaves out a lot of interesting mathematical concepts that really do have applications in everyday life and are just plain fascinating in their own right.

Chief among these concepts is the Fourier transform, which is the key to understanding everything from how JPEGs work to how we can stream audio and video over the Internet. To help get your mind around the concept, [Jez Swanson] has this interactive Fourier transform visualizer that really drives home the important points. This is high-level stuff; it just covers the basic concepts of a Fourier transform, how they work, and what they’re good for in everyday life. There are no equations, just engaging animations that show how any function can be decomposed into a set of sine waves. One shows the approximation of a square wave with a slider to control to vary the number of component sine waves; a button lets you hear the resulting sound getting harsher as it approaches a true square wave. There’s also a great bit on epicycles and SVGs, and one of the best introductions to encoding images as JPEGs that we’ve seen. The best part: all the code behind the demos is available on GitHub.

In terms of making Fourier transform concepts accessible, we’d put [Jez]’s work right up there with such devices as the original Michelson harmonic analyzer, or even its more recent plywood reproduction. Plus the interactive demos were a lot of fun to play with.

[via the Adafruit blog]

How To Build An Inverter, And Why Not To Bother

September 30, 2018 by 30 Comments

It’s ridiculously easy to lay hands on a cheap DC-to-AC inverter these days. They’re in just about every discount or variety store and let you magically plug in mains powered devices where no outlets exist. Need 120- or 240-VAC in your car? No problem – a little unit that plugs into the lighter socket is available for a few bucks.

So are these commodity items worth building yourself? Probably not as [GreatScott!] explains, but learning how they work and what their limitations are will probably help your designs. The cheapest and most common inverters have modified square wave outputs, which yield a waveform that’s good enough for most electronics and avoids the extra expense of producing a pure sinusoidal output. He explains that the waveform is just a square wave with a slight delay at the zero-crossing points to achieve the stepped pattern, and shows a simple H-bridge circuit to produce it. He chose to drive the output section with an Arduino, to easily produce the zero-crossing delay. He uses this low-voltage inverter to demonstrate how much more complicated the design needs to get to overcome the spikes caused by inductive loads and the lack of feedback from the output.

Bottom line: it’s nice to know how inverters work, but some things are better bought than built. That won’t stop people from building them, of course, and knowing what you’re doing in this field has been worth big bucks in the past.

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