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7 Articles

Lock-In Thermography On A Cheap IR Camera

October 28, 2024 by 16 Comments

Seeing the unseen is one of the great things about using an infrared (IR) camera, and even the cheap-ish ones that plug into a smartphone can dramatically improve your hardware debugging game. But even fancy and expensive IR cameras have their limits, and may miss subtle temperature changes that indicate a problem. Luckily, there’s a trick that improves the thermal resolution of even the lowliest IR camera, and all it takes is a little tweak to the device under test and some simple math.

According to [Dmytro], “lock-in thermography” is so simple that his exploration of the topic was just a side quest in a larger project that delved into the innards of a Xinfrared Xtherm II T2S+ camera. The idea is to periodically modulate the heat produced by the device under test, typically by ramping the power supply voltage up and down. IR images are taken in synch with the modulation, with each frame having a sine and cosine scaling factor applied to each pixel. The frames are averaged together over an integration period to create both in-phase and out-of-phase images, which can reveal thermal details that were previously unseen.

With some primary literature in hand, [Dmytro] cobbled together some simple code to automate the entire lock-in process. His first test subject was a de-capped AD9042 ADC, with power to the chip modulated by a MOSFET attached to a Raspberry Pi Pico. Integrating the images over just ten seconds provided remarkably detailed images of the die of the chip, far more detailed than the live view. He also pointed the camera at the Pico itself, programmed it to blink the LED slowly, and was clearly able to see heating in the LED and onboard DC-DC converter.

The potential of lock-in thermography for die-level debugging is pretty exciting, especially given how accessible it seems to be. The process reminds us a little of other “seeing the unseeable” techniques, like those neat acoustic cameras that make diagnosing machine vibrations easier, or even measuring blood pressure by watching the subtle change in color of someone’s skin as the capillaries fill.

Extreme Espresso, Part 2: An Inductive Water Level Sensor

March 8, 2022 by 27 Comments

[Mark Smith] must really, really like his coffee, at least judging by how much effort he’s put into tricking out his espresso machine.

This inductive water tank sensor is part of a series of innovations [Mark] has added to his high-end Rancilio Silvia machine — we assume there are those that would quibble with that characterization, but 800 bucks is a lot to spend for a coffee maker in our books. We recently featured a host of mods he made to the machine as part of the “Espresso Connect” project, which includes a cool Nixie tube bar graph to indicate the water level in the machine. That display is driven by this sensor, the details of which [Mark] has now shared. The sensor straddles the wall of the 1.7-liter water tank, so no penetrations are needed. Inside the tanks is a track that guides a copper and PETG float that’s sealed with food-safe epoxy resin.

Directly adjacent to the float track on the outside of the tank is a long PCB with a couple of long, sinuous traces. These connect to an LX3302A inductive sensor IC, which reads the position of the copper slug inside the float. That simplifies the process greatly; [Mark] goes into great detail about the design and calibration of the sensor board, as well as hooking it into the Raspberry Pi Zero that lies at the heart of “Espresso Connect’. Altogether, the mods make for a precisely measured dose of espresso, as seen in the video below.

We’d say this was maybe a bit far to go for the perfect cup of coffee, but we sure respect the effort. And we think this inductive sensor method has a lot of non-caffeinated applications that probably bear exploration.

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Apollo 11 Trig Was Brief

June 12, 2020 by 101 Comments

In this day and age where a megabyte of memory isn’t a big deal, it is hard to recall when you had to conserve every byte of memory. If you are a student of such things, you might enjoy an annotated view of the Apollo 11 DSKY sine and cosine routines. Want to guess how many lines of code that takes? Try 35 for both.

Figuring out how it works takes a little knowledge of how the DSKY works and the number formats involved. Luckily, the site has a feature where you can click on the instructions and see comments and questions from other reviewers.

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Interactive Demo Shows The Power Of Fourier Transforms

April 10, 2019 by 14 Comments

When it comes to mathematics, the average person can probably get through most of life well enough with just basic algebra. Some simple statistical concepts would be helpful, and a little calculus couldn’t hurt. But that leaves out a lot of interesting mathematical concepts that really do have applications in everyday life and are just plain fascinating in their own right.

Chief among these concepts is the Fourier transform, which is the key to understanding everything from how JPEGs work to how we can stream audio and video over the Internet. To help get your mind around the concept, [Jez Swanson] has this interactive Fourier transform visualizer that really drives home the important points. This is high-level stuff; it just covers the basic concepts of a Fourier transform, how they work, and what they’re good for in everyday life. There are no equations, just engaging animations that show how any function can be decomposed into a set of sine waves. One shows the approximation of a square wave with a slider to control to vary the number of component sine waves; a button lets you hear the resulting sound getting harsher as it approaches a true square wave. There’s also a great bit on epicycles and SVGs, and one of the best introductions to encoding images as JPEGs that we’ve seen. The best part: all the code behind the demos is available on GitHub.

In terms of making Fourier transform concepts accessible, we’d put [Jez]’s work right up there with such devices as the original Michelson harmonic analyzer, or even its more recent plywood reproduction. Plus the interactive demos were a lot of fun to play with.

[via the Adafruit blog]

How To Build An Inverter, And Why Not To Bother

September 30, 2018 by 30 Comments

It’s ridiculously easy to lay hands on a cheap DC-to-AC inverter these days. They’re in just about every discount or variety store and let you magically plug in mains powered devices where no outlets exist. Need 120- or 240-VAC in your car? No problem – a little unit that plugs into the lighter socket is available for a few bucks.

So are these commodity items worth building yourself? Probably not as [GreatScott!] explains, but learning how they work and what their limitations are will probably help your designs. The cheapest and most common inverters have modified square wave outputs, which yield a waveform that’s good enough for most electronics and avoids the extra expense of producing a pure sinusoidal output. He explains that the waveform is just a square wave with a slight delay at the zero-crossing points to achieve the stepped pattern, and shows a simple H-bridge circuit to produce it. He chose to drive the output section with an Arduino, to easily produce the zero-crossing delay. He uses this low-voltage inverter to demonstrate how much more complicated the design needs to get to overcome the spikes caused by inductive loads and the lack of feedback from the output.

Bottom line: it’s nice to know how inverters work, but some things are better bought than built. That won’t stop people from building them, of course, and knowing what you’re doing in this field has been worth big bucks in the past.

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CORDIC Brings Math To FPGA Designs

September 7, 2018 by 12 Comments

We are always excited when we see [Hamster] post an FPGA project, because it is usually something good. His latest post doesn’t disappoint and shows how he uses the CORDIC algorithm to generate very precise sine and cosine waves in VHDL. CORDIC (Coordinate Rotation Digital Computer; sometimes known as Volder’s algorithm) is a standard way to compute hyperbolic and trigonometric functions. What’s nice is that the algorithm only requires addition, subtraction, bit shifts, and a lookup table with an entry for each bit of precision you want. Of course, if you have addition and negative numbers, you already have subtraction. This is perfect for simple CPUs and FPGAs.

[Hamster] not only has the VHDL code but also provides a C version if you find that easier to read. In either case, the angle is scaled so that 360 degrees is a full 24-bit word to allow the most precision. Although it is common to compute the result in a loop, with the FPGA, you can do all the math in parallel and generate a new sample on each clock cycle.

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Tripping On Oscilloshrooms With An Analog Scope

December 13, 2014 by 19 Comments

This might be an old trick, but it’s still cool to see a functional tool like the oscilloscope manipulated for an unrelated purpose such as this. [Jerobeam Fenderson] made a video explaining how to input stereo audio into an old digital scope in order to create of all things, dancing mushrooms… because why not?

In this case, [Jerobeam] used a Tektronix D11 5103N set in X Y mode and attached the left and right channels from his RME Fireface UC audio interface. One channel corresponds with X, and the other with Y. From here, he controls the wave forms discretely with the help of software like Pure Data (Pd) and Max (not free, but more powerful) which are visual programming environments made to enable musicians and artists to create software without writing lines of code. His video explains how to make a circle out of a sine wave, and then beat the crap out of it with math far beyond our comprehension. The outcome is pretty mesmerizing and leaves us wanting to try it out ourselves. Luckily, if you’re interested in experimenting with the voice of sine waves… [Jerobeam] has more information on his blog on how to do some scope play of your own whether your hardware is analog or digital.

You can see the dancing mushrooms in his video below:

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