vintage

159 Articles

Dissecting A Mechanical Voltage Regulator

April 20, 2020 by 55 Comments

When the fuel gauge of his 1975 Triumph Spitfire started going off the scale, the collected knowledge of the Internet indicated that [smellsofbikes] needed to replace a faulty voltage regulator behind the dash. For most people, that would be the end of the story. But he, like everyone who’s reading this right now, really wanted to see what the inside of a 45 year old voltage regulator looked like.

After prying open the metal case, he discovered that not only is the regulator mechanical in nature, but there’s even a tiny screw that allows you to adjust the output voltage. Luckily for us, not only is [smellsofbikes] curious enough to open it up, but he’s also got the tools and knowledge to explain how it works in the video after the break.

Put simply, the heart of the regulator is a bimetallic strip with a coil of wire wrapped around it. When power from the battery is passed through the coil it acts as a heater, which makes the strip move up and break the connection to the adjustable contact. With the connection broken and the heating coil off the strip rapidly cools, and in doing so returns to its original position and reconnects the heater; thus starting the process over again.

These rapid voltage pulses average out to around 10 VDC, though [smellsofbikes] notes that you can’t actually measure the output voltage of the regulator with a meter because it moves around too much to get any sort of accurate reading. He also mentions a unique quirk of this technology: due to the force of gravity acting on the bimetallic strip, the output of the regulator will actually change depending on its mounting orientation.

On the oscilloscope, [smellsofbikes] is able to show us what the output actually looks like. As you might expect, it looks like a mess to 21st century eyes. But these were simpler times, and it should go without saying there aren’t any sensitive electronics in a sports car from 1975. Interestingly, he says he’s now replaced the mechanical assembly with a modern regulator chip. Here’s hoping we’re around long enough to see if he gets another 50 years out of it.

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’54 Motorcycle Saved By Electric Conversion

April 17, 2020 by 29 Comments

While it’s nice to be able to fully restore something vintage to its original glory, this is not always possible. There might not be replacement parts available, the economics of restoring it may not make sense, or the damage to parts of it might be too severe. [onyxmember] aka [Minimember Customs] was in this position with an old ’54 Puch Allstate motorcycle frame that he found with no engine, rusty fuel tank, and some other problems, so he did the next best thing to a full restoration. He converted it to electric.

This build uses as much of the original motorcycle frame as possible and [onyxmember] made the choice not to weld anything extra to it. The fuel tank was cut open and as much rust was cleaned from it as possible to make room for the motor controller and other electronics. A hub motor was laced to the rear wheel, and a modern horn and headlight were retrofitted into the original headlight casing. Besides the switches, throttle, and voltmeter, everything else looks original except, of course, the enormous 72V battery hanging off the frame where the engine used to be.

At a power consumption of somewhere between three and five kilowatts, [onyxmember] reports that this bike likely gets somewhere in the range of 55 mph, although he can’t know for sure because it doesn’t have a speedometer. It’s the best use of an old motorcycle frame we can think of, and we also like the ratrod look, but you don’t necessarily need to modify a classic bike for this. A regular dirt bike frame will do just fine.

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Bus Sniffing Leads To New Display For Vintage Casio

March 8, 2020 by 11 Comments

Despite his best efforts to repair the LCD on his Casio FX-702P, it soon became clear to [Andrew Menadue] that it was a dead-end. Rather than toss this relatively valuable device in the trash, he wondered if would be possible to replace the LCD with a more modern display. Knowing that reverse engineering the LCD panel itself would be quite a challenge, he decided instead to focus his efforts on decoding the communications between the calculator’s processor and display controller.

With his logic analyzer connected to the Casio’s four bit bus [Andrew] was able to capture a sequence of bytes during startup that looked promising, although it didn’t quite make sense at first. He had to reverse the order of each nibble, pair them back up into bytes, and then consult the FX-702P’s character map as the device doesn’t use ASCII. This allowed him to decode the message “READY”, and proved the concept was viable.

Of course a calculator with a logic analyzer permanently attached to it isn’t exactly ideal, so he started work on something a bit more compact. Armed with plenty of display controller data dumps, [Andrew] wrote some code for a STM32 “Blue Pill” ARM Cortex M3 microcontroller that would sniff and decode the data in near real-time. In the video after the break you can see there’s a slight delay between when he pushes a button and when the corresponding character comes up on the LCD below, but it’s certainly usable.

Unfortunately, the hardware he’s created for this hack is just slightly too large to fit inside the calculator proper. The new LCD is also nowhere near the size and shape that would be required to replace the original one. But none of that really matters. While [Andrew] says he could certainly make the electronics smaller, the goal was never to restore the calculator to like-new condition. Sometimes it’s more about the journey than the destination.

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Foam Board, Old Electronics, And Imagination Make Movie Magic

December 31, 2019 by 11 Comments

When it comes to building sets and props for movies and TV, it’s so easy to get science fiction wrong – particularly with low-budget productions. It must be tempting for the set department to fall back on the “get a bunch of stuff and paint it silver” model, which can make for a tedious experience for the technically savvy in the audience.

But low-budget does not necessarily mean low production values if the right people are involved. Take [Joel Hartlaub]’s recent work building sets for a crowdfunded sci-fi film called Infinitus. It’s a post-apocalyptic story that needed an underground bunker with a Fallout vibe to it, and [Joel] jumped at the chance to hack the sets together. Using mainly vintage electronic gear and foam insulation boards CNC-routed into convincing panels, he built nicely detailed control consoles for the bunker. A voice communicator was built from an old tube-type table radio case with some seven-segment displays, and the chassis of an old LCD projector made a convincing portable computer terminal. The nicest hack was for the control panel of the airlock door. That used an old TDD, or telecommunications device for the deaf. With a keyboard and a VFD display, it fit right into the feel of the set. But [Joel] went the extra mile to make it a practical piece, by recording the modulated tones from the acoustic coupler and playing them back, to make it look as if a message was coming in. The airlock door looks great too.

Like many hacks, it’s pretty impressive what you can accomplish with a deep junk pile and a little imagination. But if you’ve got a bigger budget and you need some computer displays created, we know just the person for the job.

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Peek Inside These Same-But-Different Power Supplies

December 28, 2019 by 5 Comments

When [Kerry Wong] found an Amrel PPS 35-2 Programmable Power Supply from the late 90s on eBay, he recognized it as the single-channel version of another unit he owned, the dual-channel Amrel PPS-2322. Naturally, he purchased it and did a compare and contrast of the two models.

From the outside, they look fairly different but weigh about the same. But the similarities on the inside make it quite clear that they share a common design. There are a few things that grab your eye and the 35-2 doesn’t seem quite as well thought out, with some components being soldered into awkward-looking places. Capacitors bristle like barnacles where they are soldered directly to a connector, and a blob of hot glue anchors two resistors that rise up out of the board like a couple of weeds.

The link above shows some high resolution side-by-side photos between the two models, and [Kerry] thoughtfully provides a link to the manual for the PPS series as well as a dump of the firmware (.zip) for the 35-2. A teardown video is embedded below.

Benchtop power supplies are important tools, but we’ve also seen how modern breadboard power supplies are remarkably full-featured.

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Vintage Plotter Gets Bluetooth Upgrade

December 2, 2019 by 25 Comments

Recently [iot4c] stumbled upon this gorgeous Robotron Reiss plotter from 1989, brand-new and still in its original box. Built before the fall of the Berlin Wall in East Germany, it would be a crime to allow such a piece of computing history to go unused. But how to hook it up to a modern system? Bad enough that it uses some rather unusual connectors, but it’s about to be 2020, who wants to use wires anymore? What this piece of Cold War hardware needed was an infusion of Bluetooth.

While the physical ports on the back of the Robotron certainly look rather suspect, it turns out that electrically they’re just RS-232. In practice, this means converting it over was fairly straightforward. With a Bolutek BK3231 Bluetooth module and an RS-232 to UART converter, [iot4c] was able to create a wireless adapter that works transparently on the plotter by simply connecting it to the RX and TX pins.

A small DC buck converter was necessary to provide 3.3 V for the Bluetooth adapter, but even still, there was plenty of room inside the plotter’s case to fit everything in neatly. From the outside, you’d have no idea that the hardware had ever been modified at all.

But, like always, there was a catch. While Windows had no trouble connecting to the Bluetooth device and assigning it a COM port, the 512 byte buffer on the plotter would get overwhelmed when it started receiving commands. So [iot4c] wrote a little script in Node.js that breaks the commands down into more manageable chunks and sends them off to the plotter every 0.1 seconds. With this script in place the Robotron moved under its own power for the first time in ~30 years by parsing a HP-GL file generated by Inkscape.

If you’re interested in a plotter of your own but don’t have a vintage one sitting around, never fear. We’ve seen an influx of DIY plotters recently, ranging from builds that use popsicle sticks and clothespins to customizable 3D printed workhorses.

ATX2AT Makes Retrocomputing Safer, Heads To Kickstarter

November 25, 2019 by 21 Comments

It’s easy to take power supplies for granted in modern computing, but powering vintage hardware is not always so simple or worry-free. The power supplies for old electronics are themselves vintage, and the hardware being powered can be quite precious. A power problem can easily cause fried components and burned traces on a board. As [Doc TB] observes, by the time you hear crackling, it’s already far too late.

To address this, [Doc TB] designed the ATX2AT Smart Converter as an open source project and recently decided to make it available through a Kickstarter campaign. ATX2AT is a way to safely and securely replace some vintage power supplies with a standard PC ATX power supply, and adds a large number of protection features such as current monitoring and programmable reaction time for overcurrent protection. All of this can help prevent a retrocomputer enthusiast’s precious vintage hardware from being damaged in the event of a problem. It’s not just for powering known-good hardware; it can be invaluable when testing or repairing hardware that might be in an unknown state.

When we first came across [Doc TB]’s ATX2AT project we recognized it as a well-made device to address a specific niche, and to do it well. Assessing risk takes into account not only the probability of a problem occurring, but also just how bad things would be if it did happen. If your old hardware is precious enough to warrant the extra protection, or you are into repairing or assessing old hardware, then an ATX2AT might be just what you need. You can see it in action in the video embedded below.

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