Simple Camera Slider Adds A Dimension Or Two To Your Shots

June 21, 2018 by Dan Maloney 5 Comments

Camera sliders are a popular build, and properly executed they can make for impressive shots for both time-lapse sequences or real-time action. But they seem best suited for long shots, as dollying a camera in a straight line just moves subjects close to the camera through the frame.

This slider with both pan and tilt axes can make moving close-ups a lot easier. With his extremely detailed build log, [Dejan Nedalkovski] shows how he went about building his with only the simplest of materials and tools. The linear rail is simply a couple of pieces of copper pipe supported by an MDF frame. The camera trolley rides the rails on common skateboard bearings and is driven by a NEMA-17 stepper, as are the pan and tilt axes. [Dejan] also provided a barn-door style pivot to tilt the camera relative to the rails, allowing the camera to slide up and down an inclined plane for really interesting shots. The controller uses an Arduino and a joystick to drive the camera manually, or the rig can be programmed to move smoothly between preset points.

This is a step beyond a simple slider and feels a little more like full-blown motion control. We’ve got a feeling some pretty dramatic shots would be possible with such a rig, and the fact that it’s a simple build is just icing on the cake.

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A CNC Plasma Cutter Table, From The Shop Floor Up

June 20, 2018 by Dan Maloney 2 Comments

Some projects are simple, some focus on precision and craftsmanship, and some are more of the quick-and-dirty variety. This home-built CNC plasma cutter table seems to follow a “go big or go home” philosophy, and we have to say we’re mighty impressed by the finished product.

For those who follow [Bob]’s “Making Stuff” YouTube channel, this build has been a long time coming. The playlist below has eight videos that cover the entire process from cutting the first tubes of the welded frame to the initial test cuts with the finished machine. [Bob] took great pains to make the frame as square and flat as possible, to the extent of shimming a cross member to correct a 0.030″ misalignment before welding. He used good-quality linear rails for each axis, and hefty NEMA 23 steppers. There were a few false starts, like the water pan that was going to be welded out of five separate pieces of steel until the metal shop guys saved the day with their press brake. In the end, the machine turned out great; with a build cost of $2000 including the plasma cutter it’s not exactly cheap, but it’s quite a bargain compared to similar sized commercial machines.

We think the video series is a great guide for anyone looking to make a CNC plasma table. We’ve seen builds like this before, including [This Old Tony]’s CNC router. Watching these builds gives us the itch to get into the shop and start cutting metal. Continue reading “A CNC Plasma Cutter Table, From The Shop Floor Up” →

Dive Inside This Old Quartz Watch

June 7, 2018 by Dan Maloney 15 Comments

In an age of smartwatches, an analog watch might seem a little old-fashioned. Whether it’s powered by springs or a battery, though, the machinery that spins those little hands is pretty fascinating. Trouble is, taking one apart usually doesn’t reveal too much about their tiny workings, unless you get up close and personal like with this microscopic tour of an analog watch.

This one might seem like a bit of a departure from [electronupdate]’s usual explorations of the dies within various chips, but fear not, for this watch has an electronic movement. The gross anatomy is simple: a battery, a coil for a tiny stepper motor, and the gears needed to rotate the hands. But the driver chip is where the action is. With some beautiful die shots, [electronupdate] walks us through the various areas of the chip – the oscillator, the 15-stage divider cascade that changes the 32.768 kHz signal to a 1 Hz pulse, and a remarkably tiny H-bridge for running the stepper. We found that last section particularly lovely, and always enjoy seeing the structures traced out. There are even some great tips about using GIMP for image processing. Check out the video after the break.

[electronupdate] knows his way around a die, and he’s a great silicon tour guide, whether it’s the guts of an SMT inductor or a Neopixel close-up. He’s also looking to improve his teardowns with a lapping machine, but there are a few problems with that one so far.

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Linear Clock Is A Different Way To Look At Time

May 25, 2018 by Dan Maloney 18 Comments

There are usually two broad user interfaces for clocks. On the one hand you’ve got the dial clock, the default display for centuries, with its numbered face and spinning hands. The other mode is some form of digital clock, where the current time is displayed directly as alphanumeric characters. They’re both useful representations of time, but they both have their limits.

Here’s a third model — the linear clock. [Jan Derogee] came up with it thanks to the inspiration of somewhat dubious run-ins with other kinds of clocks; we feel like this introductory video was made with tongue firmly planted in cheek. Whatever the inspiration, we find this idea clever and well executed. The running gear of the clock is just a long piece of M6 threaded rod and a stepper motor. A pointer connected to a nut rides on the rod, moving as the stepper rotates it. There are scales flanking the vertical rod, with the morning hours going up the left side and afternoon hours coming down the right. The threaded rod rotates one way for twelve hours before switching to the other direction; when the rotation changes, the pointer automatically swivels to the right scale. For alarms, [Jan] has brass rods running along each scale that make contact with the pointer; when they encounter a sliding plastic insulator to break the contact, it triggers an alarm. An ESP8266 controls everything and plays the audio files for the alarm.

Unusual clocks seem to be a thing with [Jan]. His other builds include this neat phosphorescent clock and YouTube subs counter, which is sure to turn heads along with this clock.

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Motorized Stage Finesses The Microscopic World

May 19, 2018 by Dan Maloney 12 Comments

No matter how fine your fine motor skills may be, it’s really hard to manipulate anything on the stage of a microscope with any kind of accuracy. One jitter or caffeine-induced tremor means the feature of interest on the sample you’re looking at shoots off out of the field of view, and getting back to where you were is a tedious matter of trial and error.

Mechanical help on the microscope stage is nice, and electromechanical help is even better, but a DIY fully motorized microscope stage with complete motion control is the way to go for the serious microscopist on a budget. Granted, not too many people are in [fabiorinaldus]’ position of having a swell microscope like the Olympus IX50, and those that do probably work for an outfit that can afford all the bells and whistles. But this home-brew stage ticks off all the boxes on design and execution. The slide is moved across the stage in two dimensions with small NEMA-8 steppers and microstepping controllers connected to two linear drives that are almost completely 3D-printed. The final resolution on the drives is an insane 0.000027344 mm. An Arduino lives in the custom-built control box and a control pad with joystick, buttons, and an OLED display allow the stage to return to set positions of interest. It’s really quite a build.

We’ve featured a lot of microscope hacks before, most of them concerning the reflective inspection scopes we all seem to covet for SMD work. But that doesn’t mean we haven’t shown love for optical scopes before, and electron microscopes have popped up a time or two as well.

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Direct CNC Control With The Raspberry Pi

May 15, 2018 by Tom Nardi 46 Comments

If you’re building a CNC router, laser cutter, or even 3D printer, you’ll usually be looking at a dedicated controller. This board takes commands from a computer, often in the form of G-Code, and interprets that into movement commands to the connected stepper motors. Historically this has been something of a necessary evil, as there was really no way to directly control stepper motors with a computer fast enough to be useful. That may not be the case anymore.

Thanks to the Raspberry Pi (and similar boards), we now have Linux computers with plenty of GPIO pins. The only thing missing is the software to interpret the G-Code and command the steppers over GPIO, which thanks to [pantadeusz], we now have. Called raspigcd, this software interprets a subset of G-Code to provide real-time control over connected steppers fast enough to drive a small CNC router.

Of course, you can’t directly control a beefy stepper motor to the GPIO pins of a Pi. You’ll let out all the magic smoke. But you can wire it up directly to a stepper driver board. These little modules connect up to a dedicated power supply and handle the considerable current draw of the steppers, all you need to do is provide them the number of steps and direction of travel.

This method of direct control offers some very interesting possibilities for small, low-cost, CNC projects. Not only can you skip the control board, you could conceivably handle the machine’s user interface (either directly via a touch screen or over the network) on the same Pi.

We’ve seen attempts at creating all-in-one Linux stepper controllers in the past, but the fact that anyone with a Raspberry Pi 2 or 3 (the boards this software has currently been tested on) can get in on the action should really help spur along development. Has anyone used this?

A Brushless Motor On A PCB, Made From PCB

March 28, 2018 by Dan Maloney 33 Comments

At Hackaday, we really appreciate it when new projects build on projects we’ve featured in the past. It’s great to be able to track back and see what inspires people to pick up someone else’s work and bring it to the next level or take it down a totally new path.

This PCB brushless motor is a great example of the soft collaboration that makes the Hackaday community so powerful. [bobricius] says he was inspired by this tiny PCB BLDC when he came up with his design. His write-up is still sparse at this point, but it looks like his motor is going to be used to drive a small robot. As with his inspiration, this motor has the stator coils etched right into the base PCB. But there are some significant improvements, like increasing the stator coil count from six to eight, as well as increasing the overall size of the motor. [bobricius] has also done away with the 3D-printed rotor of the original, opting to fabricate his rotor from stacked PCBs with cutouts for 5-mm neodymium magnets. We like the idea of using the same material throughout the motor, and it also raises the potential for stacking a second stator on the other side of the rotor, which might help mechanically and electrically. Even still, the prototype seems to hold its own in the video below.

This is [bobricius]’ second entry in the 2018 Hackaday Prize so far, after his not-a-Nixie tube display. Have you entered anything yet? Get to it! Prizes, achievements, and glory await.

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