Author: Aaron Beckendorf

194 Articles

An angular, 3D-printed base holds two icosahedra with numerals on their faces. Each icosahedron has a zig-zagging path running through it, showing red gears inside.

Keeping Time On Tumbling Icosahedra

September 13, 2026 by 10 Comments

Clocks are almost the ideal devices to inspire creativity in hackers — they have a simple, well-defined task, but there’s an almost unlimited number of ways to carry it out. [ekaggrat singh kalsi]’s OVODYO is a particularly intriguing approach, tumbling a pair of icosahedral counters to display the current time.

Each 3D-printed icosahedron has numerals sunk through each of its twelve sides, and is raised above the base of the clock on a brass support shaft. An inner drive shaft runs through the center of the support shaft and drives a set of beveled gears. These spin the outer shells around two axes, periodically cycling through all twelve faces. The pattern in which an icosahedron rotates means that only set of numerals appears upright at a time, making it easier to distinguish the time.

A split path around the icosahedra both lets them rotate around the support shaft and shows off the internal gearing. On the control side, an ATmega8 drives a pair of stepper motors with drv8833 motor drivers, using a hall effect sensor to detect each indicator’s position. Since the minutes dial only gives the time in five-minute intervals, it also drives an LED strip to indicate the exact minute.

[ekaggrat] has a long history of creative clock designs, from this dynamic chain-link sculpture to a hair-tie clock or a mechanical seven-segment display.

Continue reading “Keeping Time On Tumbling Icosahedra” →

On the left side of the image, a mannequin holds a blade of grass in its mouth. A trail of dust follows a blurred green trail past the piece of grass. A man in the background is pointing a wooden device toward the mannequin.

Whip-Cracking Machine Reliably Breaks The Sound Barrier

September 13, 2026 by 9 Comments

We tend to think of breaking the sound barrier as a comparatively modern accomplishment, but on a smaller scale, cattle herders have been breaking it for centuries: the cracking sound of the tip of a bullwhip snapping comes from a small-scale sonic boom. Reliably getting a crack out of a whip takes skill and practice, though, which is why [Craig Turner] built a whip-cracking machine.

The first step was to build the whip itself, which was surprisingly complicated. Bullwhips taper down toward the end of the whip. As the whip uncurls during a crack, momentum passes down the whip; since the whip becomes continually narrower and lighter, conservation of momentum means that different stretches of the whip must move progressively faster. To get this effect, [Craig] joined together a series of increasingly thin and light ropes. The heavy end of the whip terminated in an eyelet connected to a length of elastic shock cord. Stretching the whip back on the shock cord and releasing it whipped it around, resulting in a fairly reliable crack.

For greater convenience, [Craig] built this into a launcher mechanism, with the elastic cord wrapped around the end of the launcher, an electrical-conduit guide for the whip, and a spring-loaded trigger mechanism to release it. This worked even better than expected, getting a reliable crack every time. The tip of the whip could slice leaves, tear open aluminium cans, put out candle flames, knock the cap off a bottle without tipping it over, and reliably hit small targets on the first shot.

As [Craig] mentioned, this setup would make it much easier to study the cracking effect with a schlieren imaging setup.

A white background is shown, with a grey metal plate at the base of the image. On the plate are three tiny green Benchy models. Above the Benchies is a glass cylinder. Below one of the Benchy models, text says "250 µm".

Printing Micron-Scale Benchies With Resin And Turmeric

September 6, 2026 by 16 Comments

Resin 3D printing has opened up a whole new scale of resolution for hackers, but the technology can go still finer; commercial micro-SLA and two-photon polymerization printers can print items with sub-micron feature sizes, but the machines are well out of reach for hackers. There’s more than one way to get such high resolution, though, as [Diffraction Limited] demonstrated with his micron-scale resin printer.

The printer builds on [Diffraction Limited]’s previous micro-manipulator and fiber-coupled laser. The micro-manipulator holds the end of the optical fiber just in front of the build plate, which is coated with resin. A 405-nm laser shines through the fiber, curing the resin in a narrow cone in front of the fiber’s core, which the micro-manipulator can trace in a pattern to build up objects, much like an FDM printer. Since the fiber’s inner core is only three microns across, the cured resin shears cleanly away from it when the fiber moves. Since the principle is so similar to an FDM printer, a standard slicer could be used to generate the tool paths.

Continue reading “Printing Micron-Scale Benchies With Resin And Turmeric” →

A grid of images shows pictures emerging from patches of random noise. To the left, images are more random, while to the right they become more recognizable.

Running Generative AI On An RP2350

September 5, 2026 by 22 Comments

Driven by a desire for privacy, customization, and lower costs, there’s growing interest in AI models which can be run on local hardware. Few of them go as far as [Tim], though, who built an image generation diffusion model which can run on an RP2350 microcontroller.

As might be expected, its capabilities are limited. The resolution is 128×128, it only generates images of human faces, and it takes about twenty seconds per image – still impressive for such limited hardware. It runs on a Waveshare RP2350 development board, and it can output the generated image over USB or display it with the aid of a VGA adapter board.

The generative model doesn’t directly create an image. Rather, it generates a distribution in a latent space, which a variational auto-encoder’s decoder component translates into an image. The auto-encoder was trained in two parts: an encoder which transforms an image into a latent-space distribution, and a decoder to transform that distribution back to an image; once this was trained, only the decoder was used.

The generative portion of the model uses a latent flow diffusion transformer; this takes in noise to start with, then iteratively predicts changes which bring it toward the desired image. It can also take in a output class, which guides the generator’s direction (toward a smiling face, for example). [Tim] trained two models, one larger and one faster, and quantized the weights for both to 8-bit integers. Both models, along with the inference program, then fit into 4 MB of flash memory.

For such a small model, the results are remarkably good; they don’t look quite natural, but they’re quite recognizable. For more on how diffusion image generators work, check out our article on Stable Diffusion.

A small rocket is shown launching into the sky, with a trail of smoke leading into the mount of a black pipe. Four large plastic pieces are falling away from below the rocket.

Tube Launch Boosts Rocket’s Performance

September 3, 2026 by 19 Comments

If you want improve a model rocket’s performance, all the common options come with serious trade-offs: you could increase the motor’s size, which raises safety issues, or you could cut down on weight, which limits the possible payload. [Con Hathy] was therefore intrigued by the design of the Arcas sounding rockets, which with the aid of a gas-fed launch tube could reach an altitude of 100 km. Even in models without a gas generator, a launch tube apparently boosted performance, an effect which [Con] was able to replicate in a much smaller model rocket.

In theory, as the rocket engine fires, it should pressurize the tube behind the rocket, providing an extra boost out of the tube. To test this, [Con] 3D printed a test rocket, launched it both from a standard rail and from a tube, and compared the results. During tube launches, a printed sabot fit around the rocket and formed a seal with the launch tube. The results were surprising: the tube-launched rocket actually performed substantially worse than a rail launch. After building a simulation, [Con] found that, as the rocket moves down the tube, the volume of tube it needs to back-fill with gas increases faster than the engine puts out exhaust; it was pulling a slight vacuum behind it, slowing itself down.

To solve this, [Con] decreased the diameter of the launch tube. To let the rocket fit into the tube, he also modified it to use pop-out stabilizer fins which wrap around the rocket while in the tube. The sabot was also shrunk, and had foam added to improve the seal between it and the rocket. For this second test, [Con] also connected a pressure sensor to the base of the launch tube. The results on the second launch were much better: according to an altimeter, it managed to fly 72% higher. Based on the pressure sensor’s data, a longer tube could have squeezed out still more performance, but this still demonstrated the principle quite well.

We’ve seen a tube-launched rocket before, though not with such a performance focus.

Continue reading “Tube Launch Boosts Rocket’s Performance” →

A man’s hands are shown holding a video game controller. A cable runs to a box with an orange front surface, which has a series of divots arranged in a points on a grid. These divots form a vertical line, with one other divot to the right of and below the line.

Playing Snake With A Pneumatic Display

August 28, 2026 by 11 Comments

[soiboi soft]’s vacuum-driven dot matrix display is part suction gripper, part touchscreen, and altogether impressive. Its display capabilities are entirely shadow-based, with each pixel being made of a cavity behind a flexible silicone sheet; when the display’s microfluidic logic circuitry activates a pixel, a vacuum pump pulls the sheet inwards, creating a visible hollow.

As in previous iterations, the display’s control circuitry is built around a pneumatic “transistor”, which allows an air channel to be opened or closed by applying vacuum to a control channel. As a first test, [soiboi soft] built a 16-pixel dot matrix display. Eight control channels – four row and four column channels – are multiplexed to individually control each pixel. The transistors act like one-way valves, so the pixels hold their state, even when pressed in by hand; simply add some circuitry to read a pixel’s state, and it would be a fully-functioning touchscreen. The supporting pneumatics also got an upgrade; the solenoid valves now cleanly mount to the back of the board, and the vacuum pump connects via a Luer lock adapter.

The 3D printing used to make certain parts and silicone molds caused issues when scaling up to a 64-pixel display, however. The parts were warping, destroying the seal necessary to keep pixels “on”. To straighten them out, [soiboi soft] pressed the printed part against a flat glass build plate in a vacuum bag and annealed it at 60 Celsius for several hours. This worked quite well, particularly when slightly raised rings were printed around the area to be sealed. Once all these bugs were worked out, the display was clear and decently responsive. [soiboi soft] was able to display letters, numerals, and animations, and even able to play Pong and Snake. It won’t be setting any refresh rate records, but it was nevertheless fully usable.

For another approach to playing Snake with microfluidics, check out this project. If printing molds and casting silicone seems too fiddly, there are always other ways to make microfluidic circuits.

A clear tank of gel is shown against a black background. In the gel, the shape of a white plastic boat is suspended. A coarse-tipped needle dips into the top of the gel bath.

Support Bath Enables An Epoxy Benchy

August 27, 2026 by 6 Comments

There’s plenty of substances that can theoretically be extruded from a nozzle, but only a regrettably small subset of them can actually be used for 3D printing. One limiting factor is the liquid range: too high a melting point and it’s hard to reliably extrude, too low and it tends to ooze and flow once extruded. Embedded 3D printing offers a way around this: it submerges the entire print in a shear-thinning support gel which keeps liquids in place until they solidify. [Riley] of Riley’s Lab recently built such a 3D printer and used it to print in silicone and epoxy.

In place of the extruder, [Riley] mounted a mostly 3D printed syringe pump, which allowed him to squirt out almost any liquid. For a test, he printed a tardigrade model out of cream cheese. This was a good test material for several reasons: it’s cheap, easy to extrude, and holds it shape well after extrusion. Silicone and epoxy, however, won’t hold their shape, which is where the support bath comes it. This was a mixture of mineral and vegetable oil, with some fumed silica added to make it thick yet shear-thinning. This lets it contain the extruded liquid, yet flow as the extrusion needle slices through it.

For the first test, [Riley] printed a Benchy out of Sylgard 184. The outcome looked good in the bath, bar some stringing, but it seemed to have limited adhesion between layers, and disintegrated upon removal from the bath. A second test with a two-part epoxy worked much better; it also had some stringing, but it held together while the bath was washed away in isopropyl alcohol, and even seemed decently shock-resistant afterwards.

It’s great to see a hacker working on this technology; we’ve previously covered a commercial take on it, as well as some of the research that led to it.

Continue reading “Support Bath Enables An Epoxy Benchy” →