Get Down To The Die Level With This Internal Chip Repair

October 15, 2017 by Dan Maloney 30 Comments

Usually, repairing a device entails replacing a defective IC with a new one. But if you’ve got young eyes and haven’t had caffeine in a week, you can also repair a defective chip package rather than replace it.

There’s no description of the incident that resulted in the pins of the QFP chip being ablated, but it looks like a physical insult like a tool dropped on the pins. [rasminoj]’s repair consisted of carefully grinding away the epoxy cap to expose the internal traces leading away from the die and soldering a flexible cable with the same pitch between the die and the PCB pads.

This isn’t just about [rasminoj]’s next-level soldering skills, although we’ll admit you’ve got to be pretty handy with a Hakko to get the results shown here. What we’re impressed with is the wherewithal to attempt a repair that requires digging into the chip casing in the first place. Most service techs would order a new board, or at best solder in a new chip. But given that the chip sports a Fanuc logo, our bet is that it’s a custom chip that would be unreasonably expensive to replace, if it’s even still in production. Where there’s a skill, there’s a way.

Need more die-level repairs? Check out this iPhone CPU repair, or this repair on a laser-decapped chip.

[via r/electronics]

MIDI And A Real Vox Humana Come To A Century-Old Melodeon

October 15, 2017 by Jenny List 6 Comments

A hundred years or more of consumer-level recorded music have moved us to a position in which most of us unconsciously consider music to be a recorded rather than live experience. Over a century ago this was not the case, and instead of a hi-fi or other device, many households would have had some form of musical instrument for their own entertainment. The more expensive ones could become significant status symbols, and there was a thriving industry producing pianos and other instruments for well-to-do parlours everywhere.

One of these parlour instruments came the way of [Alec Smecher], a pump organ, also known as a harmonium, or a melodeon. He’s carefully added a MIDI capability to it, and thus replaced its broken “Vox Humana” tremolo effect intended as a 19th century simulation of a choir, with a set of genuine human sounds. There is an almost Monty Python quality to his demonstration of this real Vox Humana, as you can see in the video below.

Lest you think though that he’s gutted the organ in the process of conversion, be rest assured that this is a sensitively applied piece of work. A microswitch has been placed beneath each key, leaving the original mechanism intact and working. An Arduino Leonardo has the microswitches multiplexed into a matrix similar to a keyboard, and emulates a USB MIDI device. It’s fair to say that it therefore lacks the force sensitivity you might need to emulate a piano, but it does result in rather an attractive MIDI instrument that also doubles as a real organ.

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Space Technology And Audio Tape To Store Art

October 14, 2017 by Christian Trapp 10 Comments

[Blaine Murphy] has set out to store an archive of visual art on cassette tape. To do so he encodes images via Slow-Scan Television (SSTV), an analogue technology from the late 50s which encodes images in for radio transmission. If you are thinking ‘space race’ you are spot on, the first images of the far side of the moon reached us via SSTV and were transmitted by the soviet Luna 3 spacecraft.

Encoding images with 5os technology is only one part of this ongoing project. Storage and playback are handled by a 90s tape deck and the display unit is a contemporary Android phone. Combining several generations in one build comes with its own set of challenges, such as getting a working audio connection between the phone and the tape deck or repairing old consumer electronics. His project logs on this topic are solid contenders for ‘Fail Of The Week’ posts. For instance, making his own belts for the cassette deck was fascinating but a dead end.

The technological breadth of the project makes it more interesting with every turn. Set some time aside this weekend for an entertaining read.

Just a couple of years back ham radio operators had the opportunity to decode SSTV beamed down from the ISS when they commemorated [Yuri Gagarin’s] birthday. Now if the mechanical part of this project is what caught your interest, you’ll also want to look back on this MIDI sampler which used multiple cassette players.

Semi-Automatic Rail Gun Is A Laptop Killer

October 14, 2017 by Dan Maloney 37 Comments

It’s huge, it’s unwieldy, and it takes 45 seconds to shoot all three rounds in its magazine. But it’s a legitimate semi-automatic railgun, and it’s pretty awesome.

Yes, it has its limits, but every new technology does, especially totally home-brew builds like this. The aptly named [NSA_listbot] has been putting a lot of work into his railgun, and this is but the most recent product of an iterative design cycle.

The principle is similar to other railguns we’ve featured before, which accelerate projectiles using rapidly pulsed electromagnets. The features list in the video below reads like a spec for a top-secret military project: field-augmented circular bore, 4.5kJ capacitor bank, and a custom Arduino Nano that’s hardened against the huge electromagnetic pulse (EMP) generated by the coils. But the interesting bits are in the mechanical design, which had to depart from standard firearms designs to handle the caseless 6 mm projectiles. The resulting receiver and magazines are entirely 3D printed. Although it packs a wallop, its cyclic rate of fire is painfully slow. We expect that’ll improve as battery and capacitor technology catches up, though.

Want to check out some more railgun builds? We’ve got them in spades — from one with $50,000 worth of caps to a wrist-mounted web-slinger.

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3D-Printed Kwikset Keys Parametrically

October 14, 2017 by John Baichtal 34 Comments

Good ol’ Kwikset-standard locks were introduced in 1946 and enjoyed a decades-long security by obscurity. The technology still stands today as a ubiquitous and fairly minimal level of security. It’s the simplest of the various standards (e.g., Master, Schlage, etc.) with a mere five pins with values ranging from 1 (not cut down hardly at all) to 7 (cut deeply). This relative simplicity made the Kwikset the ideal platform for [Dave Pedu] to test his 3D-printed keys.

Rather than simply duplicating an existing key, [Dave] created a parametric key blank in OpenSCAD; he just enters his pin settings and the model generator creates the print file. He printed ABS on a glass plate with a schmeer of acetone on it, and .15mm layer heights. Another reason [Dave] chose Kwikset is that the one he had was super old and super loose — he theorizes that a newer, tighter lock might simply break the key.

So, a reminder: Don’t post a picture of your keys on the socials since at this point it’s certainly possible to script the entire process from selecting a picture to pulling the key off the print bed. Looking to technology won’t save you either; Bluetooth locks aren’t much better.

Hackaday Prize Entry: An Open Radiation Detector

October 14, 2017 by Brian Benchoff 38 Comments

For his Hackaday Prize entry, [Carlos] is pushing the boundaries of what can be built with PCBs. He’s designed a very low-cost radiation detector that leverages pick and place machines, off-the-shelf components, and very simple electronics. It’s a novel ion chamber design, and if you ever needed a low-cost, easily manufacturable radiation detector, this is the project you want.

Instead of a Geiger tube or a spark detectors, this radiation detector uses an ionization chamber to detect radiation. This project was inspired by the work of [Charles Wenzel] and [Alan Yates], and the implementation is actually pretty simple. A metal can — or some other type of enclosure — is electrified, and a single wire is stuck right into the middle of the can. When alpha and beta particles enter the can, air molecules are ionized, and attracted to either the can or the wire by a difference in voltage. A tiny bit of current flows between the can and the wire, which can be detected if you have a sufficiently sensitive circuit.

The basic idea is well-publicised and well-understood. What [Carlos] is doing with this project is making an ionization chamber easily manufacturable. He’s doing this entirely with standard PCBs and solder instead of paint cans, RF connectors, and deadbugged transistors of the earlier experiments. The resulting PCB actually looks like something that wasn’t put together in a garage (even though it probably was), and is an amazing entry for the Hackaday Prize.

Opening The Door To Functional Prints

October 14, 2017 by Brian McEvoy 11 Comments

If you are going to do something as a joke, there is nothing to say that you can’t do a nice job of it. If you’re like [Michael], a whimsical statement like “Wouldn’t it be funny to put Gründerzeit-style doors on the server cabinet?” might lead down a slippery slope. True to his word, [Michael] not only installed the promised doors, but he did a darn nice job of it.

Buying new doors was the easy part because the door frame and hinges were not standardized back then, so there was nothing on the server cabinet to his mount doors. He walks us through all the steps but the most interesting point was the 3D printed door hinges which [Michael] modeled himself and printed in steel. His new hinges feature his personal flair, with some Voronoi patterning while matching the shape of the originals. We love seeing 3D printed parts used as functional hardware, and hinges are certainly a piece of hardware meant to hold up under pressure.

This is not the first 3D printed door hardware we’ve seen. Check out this innovative latch printed as a single piece and here’s the skinny on making flexible objects yourself.

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