One of my favorite types of science fiction character is found in the books of Ben Bova; a business mogul who through brilliance, hard work, and the force of personality drives mankind to a whole new level in areas such as commercializing space, colonizing the stars, battling governments, and thwarting competitors.
It is possible to name a few such characters in real life — influencing the electricity industry was George Westinghouse, automobiles was Henry Ford, and more recently Steve Jobs and Elon Musk. With Elon’s drive we may all finally be driving electric cars within 20 years and spreading out into space with his cheap rockets. Due to the latter he may be the closest yet to one of Bova’s characters.
So what’s it like to work for Elon Musk at Tesla or SpaceX? Most of us have read articles about him, and much that he’s written himself, as well as watched some of his many interviews and talks. But to get some idea of what it’s like to work for him I greatly enjoyed the insight from Ashlee Vance’s biography Elon Musk – Tesla, SpaceX, and the Quest for a Fantastic Future. To write it Vance had many interviews with Musk as well as those who work with him or have in the past. Through this we get a fascinating look at a contemporary mogul of engineering.
Stepper motors divide a full rotation into hundreds of discrete steps, which makes them ideal to precisely control movements, be it in cars, robots, 3D printers or CNC machines. Most stepper motors you’ll encounter in DIY projects, 3D printers, and small CNC machines are bi-polar, 2-phase hybrid stepper motors, either with 200 or — in the high-res variant — with 400 steps per revolution. This results in a step angle of 1.8 °, respectively 0.9 °.
Can you increase the resolution of this stepper motor?
In a way, steps are the pixels of motion, and oftentimes, the given, physical resolution isn’t enough. Hard-switching a stepper motor’s coils in full-step mode (wave-drive) causes the motor to jump from one step position to the next, resulting in overshoot, torque ripple, and vibrations. Also, we want to increase the resolution of a stepper motor for more accurate positioning. Modern stepper motor drivers feature microstepping, a driving technique that squeezes arbitrary numbers of microsteps into every single full-step of a stepper motor, which noticeably reduces vibrations and (supposedly) increases the stepper motor’s resolution and accuracy.
On the one hand, microsteps are really steps that a stepper motor can physically execute, even under load. On the other hand, they usually don’t add to the stepper motor’s positioning accuracy. Microstepping is bound to cause confusion. This article is dedicated to clearing that up a bit and — since it’s a very driver dependent matter — I’ll also compare the microstepping capabilities of the commonly used A4988, DRV8825 and TB6560AHQ motor drivers.
Of all the things evolution has stumbled across, the eye is one of the most remarkable. Acting as sort of a ‘biological electromagnetic transducer’, the eye converts incoming photons into electrical and chemical spikes, known as action potentials. These spikes then drive the brain of the host life form. Billions of years of natural selection has produced several types of eyes, with some better than others. It would be an honest mistake to think that the human eye is at the top of the food chain, as this is not the case. Mammals underwent a long stint scurrying around in dark caves and crevasses, causing our eyes to take a back seat to other more important functions, such as the development of a cortex.
There are color sensitive cones in all eyes. Mammals have three types of cones, which are…wait for it…Red, Blue and Green. Our red and green cones are relatively recent on the evolutionary timescale – appearing about 30 million years ago.
The way these cones are distributed around our eyes is not perfect. They’re scattered around in lumpy, uneven patterns, and thus give us an uneven light sampling of our world. Evolution simply has not had enough time to optimize our eyes.
There is another animal on this planet, however, that never went through “the dark ages” as mammals did. This animal has been soaring high above its predators for over 60 million years, allowing its eyes to reach the pinnacle of the natural selection process. A bald eagle can spot a mouse from over a mile away. Birds eyes have 5 types of light sensitive cones – red, blue and green like our own. But add in violet and a type of cone that can detect no light, or black. But it is the way these cones are distributed around the bird’s eye that is most fascinating, and the subject of today’s article.
If there was one book that describes what it means to be in the trenches of a cutting edge design, that book is The Soul Of a New Machine. Tracy Kidder’s Pulitzer prize-winning book has been an inspiration to thousands over the years.
Soul is the story of the creation of the Data General Eclipse MV/8000, code-named Eagle. Eagle was Data General’s first 32-bit minicomputer. If you’re not a retrocomputing aficionado, minicomputers were a major industry back in the 70’s and 80’s. Starting in 1964 with the Digital Equipment Corporation (DEC) PDP-8, minis provided a low-cost means for companies to get a computer. The only other option was a huge mainframe from companies like IBM. Minicomputers chugged along until the 1990s when microprocessor-based PCs and workstations passed them by. The market, and the industry evaporated.
Today, more than 30 years later, minicomputers are all but forgotten. Data General itself is long gone, purchased by EMC in 1999. DG’s mark on the landscape has all but been erased by the swiftly moving sands of technical progress. All except for the snapshot Kidder set down in Soul.
An MV/8000 installation (from DG literature)
The technical side of designing a new computer is just one part of this book. The Soul of a New Machine is three stories: the story of the engineers, the story of the managers, and the story of the machine they built. For this reason, the book has found itself on the reading list of engineering schools and management institutes alike.
The thing that makes this book appeal to the masses is Kidder’s uncanny ability to explain incredibly complex topics in layman’s terms. He manages to explain the inner workings of a 32-bit CPU, all the way down to the level of microcode. He delves into Programmable Array Logic (PALs), forerunners of the CPLD and FPGA devices you read about on our pages today. PALs were a hot new technology back in the late 70’s. They allowed the Eagle team to make changes quickly — without pulling out their wire wrapping tools.
Kidder manages to explain these things in a way that doesn’t leave the average Joe scratching their head, yet doesn’t bore the technically savvy. If he ever decides to stop writing non-fiction, Tracy Kidder would have a career writing user manuals.
The Soul of a New Machine starts in a very unlikely place – on the deck of a sailing ship during a rough storm. The scene is our introduction to the star of the book – Tom West, a manager at Data General. West is multifaceted and enigmatic to say the least. A folk guitarist who was inspired to work on electronics by the Apollo program. He was a few years too late for NASA though. Eventually he found himself travelling the world building and adjusting incredibly accurate clocks at astronomical observatories for the Smithsonian. This meandering path eventually led him to DG, where he was hired as a computer engineer and quickly worked his way up the ranks.
This article is the fifth in a series looking at the process of bringing an electronic kit to market from a personal project. We’ve looked at market research, we’ve discussed making a product from your project and writing the best instructions possible before stuffing your first kits ready for sale. In this article we’ll tackle the different means of putting your kits out there for sale.
Given a box of ready-to-sell kits, what next? You have to find some means of selling them, getting them in front of your customer, making the sale, sending them to the purchaser, and safely collecting their money. A few years ago this was an expensive and risky process involving adverts in print magazines and a lot of waiting, but we are fortunate. The Internet has delivered us all the tools we need to market and sell a product like an electronic kit, and in a way that needn’t cost a fortune. We’ll now run through a few of those options for selling your kits, before looking at shipping, marketing, and post-sales support in the final article in the series.
Summer is the season for family road trips here in the US, and my family took to the open road in a big way this year. We pulled off a cross-country relocation, from Connecticut to Idaho. Five days on the road means a lot of pit stops, and we got to see a lot of truck stops and consequently, a lot of long-haul truckers. I got to thinking about their unique lifestyle and tried to imagine myself doing that job. I wondered what I’d do hour after long hour, alone in the cab of my truck. I figured that I’d probably just end up listening to a lot of audio books, but then I realized that there’s a perfect hobby for the road — ham radio. So I decided to see how ham radio is used by truckers, and mull over how a truck driver version of me might practice The World’s Best Hobby.
I bet the hand saw really changed some things. One day you’re hacking away at a log with an ax. It’s sweaty, awful work, and the results are never what you’d expect. The next day the clever new apprentice down at the blacksmith’s shop is demoing his beta of his new Saw invention and looking for testers, investors, and a girlfriend. From that day onward the work is never the same again. It’s not an incremental change, it’s a change. Pure and simple.
This is one of those moments. The world of tools is seeing a new change, and I think this is the first of many tools that will change the way we build.
Like most things that are a big change, the components to build them have been around for a while. In fact, most of the time, the actual object in question has existed in some form or another for years. Like a crack in a dam, eventually someone comes up with the variation on the idea that is just right. That actually does what everything else has been promising to do. It’s not new, but it’s the difference between crude and gasoline.
My poetic rasping aside, the Shaper Origin is the future of making things. It’s tempting to boil it down and say that it’s a CNC machine, or a router. It’s just, more than that. It makes us more. Suddenly complex cuts on any flat surface are easy. Really easy. There’s no endless hours with the bandsaw and sander. There’s no need for a 25,000 dollar gantry router to take up half a garage. No need for layout tools. No need to stress about alignment. There’s not even a real need to jump between the tool and a computer. It can be both the design tool and the production tool. It’s like a magic pencil that summons whatever it draws. But even I had to see it to believe it.
