Learn What Did And Didn’t Work In This Prototyping Post-Mortem

March 30, 2018 by Donald Papp 16 Comments

[Tommy] is a one-man-shop making electronic musical things, but that’s not what this post is about. This post is about the outstanding prototyping post-mortem he wrote up about his attempt to turn his Four-Step Octaved Sequencer into a viable product. [Tommy] had originally made a hand-soldered one-off whose performance belied its simple innards, and decided to try to turn it into a product. Short version: he says that someday there will be some kind of sequencer product like it available from him, “[B]ut it won’t be this one. This one will go on my shelf as a reminder of how far I’ve come.”

The unit works, looks great, has a simple parts list, and the bill of materials is low in cost. So what’s the problem? What happened is that through prototyping, [Tommy] learned that his design will need many changes before it can be used to create a product, and he wrote up everything he learned during the process. Embedded below is a demo of the prototype that shows off how it works and what it can do, and it helps give context to the lessons [Tommy] shares.

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Storm Detector Modules: Dancing In The Rain

March 28, 2018 by Sean Boyce 18 Comments

Earlier, we had covered setting up an AS3935 lightning detector module. This detector picks up radio emissions, then analyzes them to determine if they are a lightning strike or some other radio source. After collecting some data, it outputs the estimated distance to the incoming storm front.

But that only gets you halfway there. The device detects many non-lightning events, and the bare circuit board is lacking in pizzazz. Today I fix that by digging into the detector’s datasheet, and taking a quick trip to the dollar store buy a suitable housing. The result? A plastic plant that dances when it’s going to rain!
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Scotty Allen Visits Strange Parts, Builds An IPhone

March 27, 2018 by Elliot Williams 19 Comments

Scotty Allen has a YouTube blog called Strange Parts; maybe you’ve seen his super-popular video about building his own iPhone “from scratch”. It’s a great story, and it’s also a pretext for a slightly deeper dive into the electronics hardware manufacturing, assembly, and repair capital of the world: Shenzhen, China. After his talk at the 2017 Superconference, we got a chance to sit down with Scotty and ask about cellphones and his other travels. Check it out:

The Story of the Phone

Scotty was sitting around with friends, drinking in one of Shenzhen’s night markets, and talking about how bizarre some things seem to outsiders. There are people sitting on street corners, shucking cellphones like you’d shuck oysters, and harvesting the good parts inside. Electronics parts, new and used, don’t come from somewhere far away and there’s no mail-ordering. A ten-minute walk over to the markets will get you everything you need. The desire to explain some small part of this alternate reality to outsiders was what drove Scotty to dig into China’s cellphone ecosystem.

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Everything You Wanted To Know About Transformers (But Were Afraid To Ask)

March 27, 2018 by Al Williams 18 Comments

[Jim Pytel] has a lot of very good instructional videos on his channel, and he recently added one you’ll enjoy on transformers. You probably know that transformers convert one AC voltage into another AC voltage. Some step up voltage, some step down voltage, and others simply pass voltage through but isolate the input from the output.

The 40 minute video covers basics including how the transformer works, the meaning of the turns ratio, and how transformers reflect impedance. You probably should understand how to compute AC power, but if you need a refresher [Jim] has a video for that, too.

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Iron Man Mask With A HUD!

March 25, 2018 by James Hobson 12 Comments

At some point, a child will inevitably dream of being a superhero. Not all children get the chance to see that dream made manifest, but a few take that destiny into their own hands. Redditor [Lord_of_Bone] — seizing at that goal — has built himself an Iron Man mask with an integrated HUD!

Relying on a conceptually similar project he’d previously built, much of the code was rehashed for this ‘Mark II’ version. Pieces of a smartphone holo pyramid act as projection surfaces — using a lens to focus the image to be viewed at such close distances — and a pair of OLED screens displaying the information. It’s a happy bonus that the lack of backlight results in only the text showing in the user’s field of view.

Instead of speaking with J.A.R.V.I.S., [Lord_of_Bone] is using a Raspberry Pi Zero W as the mask’s brain. Working past some I2C troubles between the OLED screens and an Enviro pHat required a whipped-up veroboard and a bit of hardware hacking. Cramming everything into the mask was no easy task — using Blutack and Sugru to bind them in the limited space — but the pHat had to be surface-mounted in the open anyways for atmospheric and light data.

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3D Printed Magnetic Stirrer Could Hardly Be Simpler

March 21, 2018 by Al Williams 11 Comments

If you’ve spent much time in a chemistry or biology lab, you’ve probably seen a magnetic stirrer. This is a little table that you put a beaker on. A little bar (often called a flea or a pill) goes in the solution and spins to stir the beaker’s contents. Simple versions are not that expensive, but nicer ones can cost a bit. [John] decided to build his own using 3D printing and the design is delightfully simple.

The electronics is nothing more than a PC fan, an off-the-shelf fan controller with a display, and a 3D printed bracket with some magnets. The flea is also 3D printed, although we’d probably buy cheap commercial fleas since they are usually coated with Teflon or some other non-reactive substance. Depending on what you are stirring, the reactivity of your 3D printed plastic and its porosity could be a concern. In addition, a commercial flea has a pivot ring that helps it spin smoothly, although we are sure the 3D printed one will work in most cases.

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A Plywood Laptop For Your Raspberry Pi

March 15, 2018 by Tom Nardi 5 Comments

[Rory Johnson] writes in to tell us about PlyTop Shell, a Creative Commons licensed design for a laser cut wooden laptop that he’s been working on since 2016. It’s designed to accommodate the Raspberry Pi (or other similarly sized SBCs), and aims to provide the builder with a completely customizable mobile computer. He’s got a limited run of the PlyTop up for sale currently, but if you’ve got the necessary equipment, you can start building yours while you wait for that new Pi 3B+ to arrive.

Originally [Rory] was working on a 3D printed design, but quickly ran into problems. The vast majority of 3D printers don’t have nearly the build volume to print out a laptop case in one shot, so the design needed to be broken up into multiple smaller pieces and then grafted together into the final case. Not only did this take a long time and a lot of material, but the final result had the rather unfortunate appearance of a plastic quilt.

Eventually he got hooked up with a maker collective in Minneapolis that had a laser cutter, and the PlyTop was born. There’s still a 3D printed component in the design that goes in the screen hinge, but the rest of the PlyTop is cut out of a three 2′ x 4′ sheets of 1/8″ Baltic birch plywood. As you might expect, plenty of fasteners are required, but [Rory] has a complete Bill of Materials (complete with purchase links) for everything you’ll need to turn the cut pieces into a fully fledged laptop. He’s considering selling kits in the future, but is still working on the logistics.

In keeping with the idea of complete flexibility, there’s no defined layout for the internals of the PlyTop. Rather, there’s an array of star-shaped openings on the bottom plate that allow the builder to connect hardware components up in whatever way works for them. [Rory] actually suggests just holding everything down with zip ties to allow for ease of tinkering.

He’s also come up with a list of suggested hardware for the keyboard, touchpad, and display; but those are really just suggestions. The design is open enough that it shouldn’t take much work to adapt to whatever gear you’ve got laying around.

Of course, this isn’t the first open source laptop we’ve seen here at Hackaday. It isn’t even the first wooden one. But we love the lines of the PlyTop and the focus on complete customization.

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