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Hackaday Links: October 11, 2020

If you’re interested in SDR and digital signal processing but don’t know where to start, you’re in luck. Ben Hillburn, president of the GNU Radio Project, recently tweeted about an online curriculum for learning SDR and DSP using Python. The course was developed by Dr. Mark Lichtman, who was a lead on GNU Radio, and from the look of it, this is the place to go to learn about putting SDRs to use doing cool things. The course is chock full of animations that make the concepts clear, and explain what all the equations mean in a way that’s sure to appeal to practical learners.

It’s not much of a secret that the Hackaday community loves clocks. We build clocks out of everything and anything, and any unique way of telling time is rightly applauded and celebrated on our pages. But does the clock motif make a good basis for a video game? Perhaps not, but that didn’t stop Clock Simulator from becoming a thing. To “play” Clock Simulator, you advance the hands of an on-screen clock by pressing a button once per second. Now, thanks to Michael Dwyer, you don’t even have to do that one simple thing. He developed a hardware cheat for Clock Simulator that takes the 1PPS output from a GPS module and wires it into a mouse. The pulse stream clicks the mouse once per second with atomic precision, rendering the player irrelevant and making the whole thing even more pointless. Or perhaps that is the point.

Maybe we were a little hard on Clock Simulator, though — we can see how it would help achieve a Zen-like state with its requirement for steady rhythm, at least when not cheating. Another source of Zen for some is watching precision machining, and more precise, the better. We ran into this mesmerizing video of a CNC micro-coil winder and found it fascinating to watch, despite the vertical format. The winder is built from a CNC lathe, to the carriage of which a wire dispenser and tensioning attachment have been added. The wire is hair-fine and passes through a ruby nozzle with a 0.6 mm bore, and LinuxCNC controls the tiny back and forth motion of the wire as it winds onto the form. We don’t know what the coil will be used for, but we respect the precision of winding something smaller than a matchhead.

Dave Jones over at EEVblog posted a teardown video this week that goes to a place few of us have ever seen: inside a processor module for an IBM System/390 server. These servers earned the name “Big Iron” for a reason, as everything about them was engineered to perform. The processor module Dave found in his mailbag was worth $250,000 in 1991, and from the look of it was worth every penny. From the 64-layer ceramic substrate supporting up to 121 individual dies to the stout oil-filled aluminum enclosure, everything about this module is impressive. We were particularly intrigued by the spring-loaded copper pistons used to transfer heat away from each die; the 2,772 pins on the other side were pretty neat too.

Here’s an interesting question: what happens if an earthquake occurs in the middle of a 3D printing run? It’s probably not something you’ve given much thought, but it’s something that regular reader Marius Taciuc experienced recently. As he relates, the magnitude 6.7 quake that struck near Kainatu in Papua New Guinea (later adjusted to a 6.3 magnitude) resulted in a solid 15 seconds of shaking at his location, where he was printing a part on his modified Mendel/Prusa i2. The shaking showed up clearly in the part as the machine started swaying with the room. It’s probably not a practical way to make a seismograph, but it’s still an interesting artifact.

Put That New Resin Printer To Work Making PCBs

With all the cool and useful parts you can whip up (relatively) quickly on a 3D printer, it’s a shame you can’t just print a PCB. Sure, ordering a PCB is quick, easy, and cheap, but being able to print one-offs would peg the needle on the instant gratification meter.

[Peter Liwyj] may just have come up with a method to do exactly that. His Instructables post goes into great detail about his method, which uses an Elegoo Mars resin printer and a couple of neat tricks. First, a properly cleaned board is placed copper-side down onto a blob of SLA resin sitting on the print bed. He tricks the printer into thinking the platform is all the way down for the first layer by interrupting the photosensor used to detect home. He lets the printer go through one layer of an STL file that contains his design, which polymerizes a thin layer of plastic onto the copper. The excess resin is wiped gently away and the board goes straight into a ferric chloride etching bath. The video below shows the whole process.

As simple as it sounds, it looks like it works really well. And [Peter] didn’t just stumble onto this method; he approached it systematically and found what works best. His tips incude using electrical tape as a spacer to lift the copper off the print surface slightly, cleaning the board with Scotchbrite rather than sandpaper, and not curing the resin after printing. His toolchain is a bit uncoventional — he used SketchUp to create the traces and exported the STL. But there are ways to convert Gerbers to STLs, so your favorite EDA package can probably fit in to the process too.

Don’t have a resin printer? Don’t worry — FDM printers can work too.

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Making A Modern Version Of A Steam Engine From Antiquity

Imagine traveling back in time about 2,200 years, to when nothing moves faster than the speed at which muscle or wind can move it. Think about how mind-shattering it would have been to see something like Hero’s Engine, the first known example of a steam turbine. To see a sphere whizzing about trailing plumes of steam while flames licked around it would likely have been a nearly mystical experience.

Of course we can’t go back in time like that, but seeing a modern replica of Hero’s Engine built and tested probably isn’t too far from such an experience. The engine, also known as an aeolopile, was made by the crew over at [Make It Extreme], whose metalworking videos are always a treat to watch. The rotor of the engine, which is fabricated from a pair of hemispherical bowls welded together, is supported by pipes penetrating the lid of a large kettle. [Make It Extreme] took great pains to make the engine safe, with relief valves and a pressure gauge that the original couldn’t have included. The aeolopile has a great look and bears a strong resemblance to descriptions of the device that may or may not have actually been invented by Greek mathemetician [Heron of Alexandria], and as the video below shows, when it spins up it puts on a great show.

One can’t help but wonder how something like this was invented without someone — anyone — taking the next logical step. That it was treated only as a curiosity and didn’t kick off the industrial revolution two millennia early boggles the mind. And while we’ve seen far, far simpler versions of Hero’s Engine before, this one really takes the cake on metalworking prowess.

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Welcome To Solar Cycle 25; Our Sun Enters A New 11-Year Period

Most of us perceive time as an arrow, a one-way trip into the future. And while that’s true, nature has a way of interpolating circular patterns onto that linear model — day follows night, the seasons progress through the year, and generations are born, live, and die after creating the next generation to do experience the same cycles in the future.

Our star, too, follows this cyclical model, and goes through observable, periodic changes that are of keen interest to solar scientists. So it was with some fanfare that they recently announced that the sun had transitioned into Solar Cycle 25. But what exactly does that mean? Does the Sun’s changing face make much difference to the average person’s daily life? History shows that it can, so it pays to know what we’re in store for over the next couple of decades. Welcome to your primer on Solar Cycle 25.

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DIY Lasers Hack Chat

Join us on Wednesday, October 7th at noon Pacific for the DIY Lasers Hack Chat with Les Wright!

It’s not too much of a reach to say that how we first experienced the magic of lasers sort of dates where we fall on the technology spectrum. For the youngest among us, lasers might have been something trivial, to be purchased for a couple of bucks at the convenience store. Move back a few decades and you might have had to harvest a laser from a CD player to do some experiments, or back further, perhaps you first saw a laser in high school physics class, with that warm, red-orange glow of a helium-neon tube.

But back things up only a few decades before that, and if you wanted to play with lasers, you had to build one yourself. It was a popular if niche hobby with a dedicated following of amateur physicists who scrounged around for the unlikely parts needed: ruby rods, quartz-glass tubes, and exotic dyes. Couple them together with high-voltage power supplies, vacuum pumps made from converted refrigerator compressors, and homemade optical benches, and if the stars aligned, these parts could be coaxed into producing a gloriously intense burst of light, which as often as not hooked its creator as a lifelong laser addict.

We’re not sure which camp Les Wright falls into, but from the content of his growing YouTube channel, we’d say he’s caught the laser bug. We recently took a look at his high-performance nitrogen laser, which he’s been having fun with as the basis for a tunable dye laser. Along the way he’s been necessarily mucking around with high-voltage power supplies, oscilloscopes, and the occasional robot or two.

Les will stop by the Hack Chat to talk about everything going on in his lab, with a focus on his laser experiments. Join us with your questions on DIY lasers, and stop by to pick up some tricks that might help you catch the laser bug too.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 4 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Custom Tool Helps Hakko Set Threaded Inserts

When the tool you need doesn’t exist, you have to make it yourself. Come to think of it, even if the tool exists, it’s often way more fun to make it yourself. The former situation, though, is one that [Sean Hodgins] found himself in with regard to threaded inserts. Rather than suffer from the wrong tool for the job, he machined his own custom threaded insert tool for his Hakko soldering iron.

Like many of us, [Sean] has embraced the use of heat-set threaded inserts to beef up the mechanical connections on his 3D-printed parts. [Sean] dedicated a soldering iron to the task, equipping it with a tip especially for the job. But it was the flavor of iron proverbially known as a “fire stick” and he found that this iron was too hot for PLA prints. As the new owner of a lathe, he was able to make quick work of the job using a piece of brass rod stock. Luckily, Hakko tips just slip on the heating element, so no threading operations were needed. [Sean] made insert tips for multiple sized inserts, and the results speak for themselves.

If you haven’t tried these out yet, check out [Joshua Vasquez’s] excellent guide on heat-set inserts. You’ll find this guide to the relative merits of the different types useful when ordering inserts. And if you’ve got the itch to buy a lathe now, we’ve got you covered there too.

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Hackaday Links: October 4, 2020

In case you hadn’t noticed, it was a bad week for system admins. Pennsylvania-based United Health Services, a company that owns and operates hospitals across the US and UK, was hit by a ransomware attack early in the week. The attack, which appears to be the Ryuk ransomware, shut down systems used by hospitals and health care providers to schedule patient visits, report lab results, and do the important job of charting. It’s not clear how much the ransomers want, but given that UHS is a Fortune 500 company, it’s likely a tidy sum.

And as if an entire hospital corporation’s IT infrastructure being taken down isn’t bad enough, how about the multi-state 911 outage that occurred around the same time? Most news reports seemed to blame the outage on an Office 365 outage happening at the same time, but Krebs on Security dug a little deeper and traced the issue back to two companies that provide 911 call routing services. Each of the companies is blaming the other, so nobody is talking about the root cause of the issue. There’s no indication that it was malware or ransomware, though, and the outage was mercifully brief. But it just goes to show how vulnerable our systems have become.

Our final “really bad day at work” story comes from Japan, where a single piece of failed hardware shut down a $6-trillion stock market. The Tokyo Stock Exchange, third-largest bourse in the world, had to be completely shut down early in the trading day Thursday when a shared disk array failed. The device was supposed to automatically failover to a backup unit, but apparently the handoff process failed. This led to cascading failures and blank terminals on the desks of thousands of traders. Exchange officials made the call to shut everything down for the day and bring everything back up carefully. We imagine there are some systems people sweating it out this weekend to figure out what went wrong and how to keep it from happening again.

With our systems apparently becoming increasingly brittle, it might be a good time to take a look at what goes into space-rated operating systems. Ars Technica has a fascinating overview of the real-time OSes used for space probes, where failure is not an option and a few milliseconds error can destroy billions of dollars of hardware. The article focuses on the RTOS VxWorks and goes into detail on the mysterious rebooting error that affected the Mars Pathfinder mission in 1997. Space travel isn’t the same as running a hospital or stock exchange, of course, but there are probably lessons to be learned here.

As if 2020 hasn’t dealt enough previews of various apocalyptic scenarios, here’s what surely must be a sign that the end is nigh: AI-generated PowerPoint slides. For anyone who has ever had to sit through an endless slide deck and wondered who the hell came up with such drivel, the answer may soon be: no one. DeckRobot, a startup company, is building an AI-powered extension to Microsoft Office to automate the production of “company compliant and visually appealing” slide decks. The extension will apparently be trained using “thousands and thousands of real PowerPoint slides”. So, great — AI no longer has to have the keys to the nukes to do us in. It’ll just bore us all to death.

And finally, if you need a bit of a palate-cleanser after all that, please do check out robotic curling. Yes, the sport that everyone loves to make fun of is actually way more complicated than it seems, and getting a robot to launch the stones on the icy playing field is a really complex and interesting problem. The robot — dubbed “Curly”, of course — looks like a souped-up Roomba. After sizing up the playing field with a camera on an extendable boom, it pushes the stone while giving it a gentle spin to ease it into exactly the right spot. Sadly, the wickedly energetic work of the sweepers and their trajectory-altering brooms has not yet been automated, but it’s still pretty cool to watch. But fair warning: you might soon find yourself with a curling habit to support.