Crawlspace Warehouse Includes Midget Forklift

June 24, 2015 by James Hobson 32 Comments

Meet [Cliff Stoll], producer and entrepreneur-extraordinaire of the ACME Klein Bottles. Years back he helped a friend program a glass oven to get the right temperature profiles for glass blowing. When asked how he wanted to get paid for his help, he asked if they could blow a Klein bottle — and so they did.

Excited at the prospect of his creation, he showed it around to some friends, and was surprised to find out that people wanted to buy it! The one he created took 3 days of sweat and tears to build, so he wasn’t about to start manufacturing them himself. Instead, he decided to call around to some glass manufacturers and see how much he could get Klein bottles made for… That’s when he discovered the power of buying in large quantities.

So what do you do with over 1000 Klein bottles? You build a mini-warehouse in your crawlspace — that’s what.

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Wireless Weather Station

June 22, 2015 by Anool Mahidharia 12 Comments

High schooler [Vlad] spent about a year building up his battery-operated, wireless weather station. Along the way, not only has he learnt a lot and picked up useful skills, but also managed to blog his progress.

The station measures temperature, humidity, pressure and battery voltage, and he plans to add sensors for wind speed, wind direction and rainfall soon. It is powered via a solar panel and can run on a charged battery for a full month. The sensor module transmits data to a remote receiver connected to a computer from where it is published to the internet. Barometric pressure is measured using the BMP180 and the DHT22 provides temperature and humidity values. The link between the transmit and receive sections uses a 433MHz Superhetrodyne RF Kit which gives [Vlad] a range of 50m. There’s an ATMega328 on the transmitter and receiver side. He’s taking measurements once every 12 minutes, and putting the micro controller in low power mode using the Rocket Scream Low Power Library. A 5W, 12V solar panel charges the 6V Lead Acid battery via a LM317 based charge circuit. This ensures the battery gets charged even when the solar panel is not receiving optimal radiation. One hour of sunlight provides enough charge to keep it going for 2 days. And a fully charged battery will keep it running for a full month even when there’s no sunlight.

The server software consists of two parts. The first pushes serial data to a mySQL database. This is written in Visual Studio C# using help from Oracle mySQL connector. The second part publishes the entries in the mySQL database to the web server. This is written in php, and uses Libchart for graphing. He’s got the code, schematics, parts list and a lot of other information available for download on his blog. There’s a couple of items pending on his to-do list, so if you have any tips to offer post your comments below.

Arduino Controlled Air Conditioner

June 11, 2015 by Rich Bremer 31 Comments

Now that summer is coming, it’s time to break out the Air Conditioners! There are some old AC units out there that still work just fine, but nowadays we are used to everything being remotely controlled and automatic. [Phil] had an old window-mounted AC unit that still worked but was installed in a not-so-convenient place. To access the AC’s controls, one would have to climb over a large desk. This is a perfect opportunity to use the plethora of widely available hobby electronics to make an automatic AC controller retrofit.

First things first, there needs to be a way to turn the current control knob on the AC. [Phil] modeled up a 3D bracket to hold an RC car servo to the AC control panel. Attached to the servo horn is a slotted cylinder sized appropriately to fit the shape of the control knob. An Arduino measures the temperature of the room via a DS18B20 temperature sensor which then has the servo turn the control knob to the appropriate position, on or off. The Arduino sends temperature data back to a PC via MegunoLink Pro which graphs past data and also displays current temperature data. Using MegunoLink Pro, the min/max temperature points can also be set without uploading a new sketch to the Arduino.

From the temp vs time graph, it looks like the room temperature stays a consistent 23 +/- 1 °C. [Phil] did us summer-swelterers a favor and made all his design files available. This is a great idea but wonder if leaving the air conditioner unit switch in the ‘on’ position and turning the unit on/off via a relay connected to the 120vac line would work just as well.

Flat Pack Elastic Band Lamp Is A Thing Of Beauty

June 3, 2015 by Rick Osgood 13 Comments

[Matt] was looking for a project for his senior industrial design studio at Wentworth Institute of Technology. He ended up designing a clever lamp that can be flat packed. [Matt] started by drawing out designs on paper. He really liked the idea of combining curves with straight lines, but he wanted to translate his two-dimensional drawings into a three-dimensional shape.

Having access to a laser cutter made the job much easier than it could have been and allowed [Matt] to go through many designs for the lamp frame. The two main pieces were cut from acrylic and include mounting pegs for the elastic bands. The two plastic pieces are designed to slot together, forming a sort of diamond shape.

The final version of the lamp required that the elastic bands had holes punched in them for mounting. The holes were placed over the small pegs to keep the bands in place. [Matt] used 3/4″ industrial elastic bands for this project. He then used a 120V 15W candelabra light bulb to illuminate the lamp. The final design is not only beautiful, but it can be flat packed and manufactured inexpensively.

If you want more inspiration for artistically designed lamps check out this one that uses the corrugation in cardboards as a shade pattern.

[via reddit]

Pool/Hot Tub Monitoring And Data Collection

June 1, 2015 by Rich Bremer 12 Comments

Pools and hot tubs, although enjoyable, require monitoring and maintenance to keep the water clean and clear. [bhuebner] didn’t like having to constantly testing his hot tub’s vitals using test strips and water test kits. In an effort to autonomously monitor his hot tub’s water, he came up with a project he’s calling SpaSitter that records and tracks water quality indicators.

The hardware is based on a Nanode (think Arduino with on-board Ethernet). Three sensors are connected to the Nanode and placed in his hot tub’s water. The sensors measure pH, ORP and Temperature. That data is then uploaded to xively.com where the data is not just stored, but tracked over time and displayed in graph-form. Checking the vitals on your phone can also get a bit tedious so [bhuebner] set up an email notification if one of the measured data streams go outside of a predetermined range. He still has to add chemicals manually and hopes to see some automation added to the next project revision.

[bhuebner] made his code available and also posted detailed instructions, including how to calibrate the sensors, for anyone wanting to do the same thing.

Model House Models House, Vice-Versa

May 30, 2015 by Elliot Williams 8 Comments

[Eric Tsai] is on a home-automation rampage. Not content with the usual smartphone-based GUIs, [Eric] built a cardboard model house that models his house. Open the garage door, and the model house’s garage door opens. Open the real front door, and a tiny servo motor opens the cardboard front door.

The model house also comes with a power meter that represents his current power usage, which is certainly useful for figuring out if something electronic has gone grossly wrong. You should watch the video (found after the break) all the way through, here’s the spot where he turns on an electric leaf blower. Despite a little big of lag that’s pretty cool!

But the system doesn’t stop there. Since he can control the garage door and some lights remotely via WiFi, the next logical step is to add a couple of buttons so that the model house can control the real house.

We’ve covered [Eric]’s home before. He set up simple, Arduino-based sensor packages all around his house, connected them together through the pub/sub framework MQTT and added in the open-source OpenHAB software interface. The door sensors connect to a hacked Wink hub. From whether or not his dog is barking to whether his laundry is done, [Eric]’s system knows it all.

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Absolute Overkill IKEA Lampan Lamp Hack

May 24, 2015 by Elliot Williams 5 Comments

Sometimes too much overkill isn’t enough. [Jesus Echavarria] hacked an IKEA Lampan light for his daughter to add color LEDs, a timer, Bluetooth control over the hue, and a local override knob. The result: a $5 lamp with at least $50 of added awesomeness. Let’s have a look at the latter.

The whole lamp system is based around a PIC microcontroller and WS2811 LEDs for the color light show. Since the lamp was already built to run a 40W lightbulb, and [Jesus] wanted to retain that functionality, he added an SSR to the build. Yeah, it’s rated for 5,000W, but it’s what he had on hand.

Next comes the low-voltage power supply. [Jesus] needed 5V for the PIC, and used the guts from a cheap USB charger as a quick and dirty 5V converter — a nice hack. To power the HC-05 Bluetooth module, which requires 3.3V, he wired up a low-dropout voltage regulator to the 5V line. A level-converter IC (74LVC07) gets the logic voltage levels straight between the two.

A fuse for the high-voltage power line, screw-terminal connectors all around, and a potentiometer for manual override round out the hardware build.

On the software side, [Jesus] set up the knob to turn on and off the built-in lamp as well as control the colors of the LED ring. That’s a nice touch for when his daughter wants to change the lamp’s color, but doesn’t want to go find her cellphone. But when she does, the SPP Pro app sets the colors by sending pre-programmed serial commands over Bluetooth to the PIC in the lamp.

All in all, a nice build, well-documented, and with enough rough edges that none of you out there can say it’s not a hack. Nice job [Jesus]! We can’t wait to see what he does next… robot lamp anyone?