control

56 Articles

Reflow Rig Makes SMD Soldering A Wok In The Park

April 25, 2018 by 13 Comments

For a DIY reflow setup, most people seem to rely on the trusty thrift store toaster oven as a platform to hack. But there’s something to be said for heating the PCB directly rather than heating the surrounding air, and for that one can cruise the yard sales looking for a hot plate to convert. But an electric wok as a reflow hotplate? Sure, why not?

At the end of the day [ThomasVDD]’s reflow wok is the same as any other reflow build. It has a heat source that can be controlled easily, temperature sensors, and a microcontroller that can run the proportional-integral-derivative (PID) control algorithm needed for precise temperature control. That the heating element he used came from an electric wok was just a happy accident. A laser-cut MDF case complete with kerf-bent joints holds the heating element, the solid-state relay, and the Arduino Nano that runs the show. A MAX6675 thermocouple amp senses the temperature and allows the Nano to cycle the temperature through different profiles for different solders. It’s compact, simple, and [ThomasVDD] now has a spare wok to use on the stove top. What’s not to like?

Reflow doesn’t just mean oven or hotplate, of course. Why not give reflow headlights, a reflow blowtorch, or even a reflow work light a try?

Retractable Console Allows Wheelchair User To Get Up Close And Personal

December 15, 2017 by 5 Comments

[Rhonda] has multiple sclerosis (MS), a disease that limits her ability to walk and use her arms. She and the other residents of The Boston Home, an extended care facility for people with MS and other neuromuscular diseases, rely on their wheelchairs for mobility. [Rhonda]’s chair comes with a control console that swings out of the way to allow her to come up close to tables and counters, but she has problems applying enough force to manually position it.

Sadly, [Rhonda]’s insurance doesn’t cover a commercial solution to her problem. But The Boston Home has a fully equipped shop to extend and enhance residents’ wheelchairs, and they got together with students from MIT’s Principles and Practices of Assistive Technology (PPAT) course to hack a solution that’s not only useful for [Rhonda] but should be generally applicable to other chairs. The students analyzed the problem, measured the forces needed and the clearances required, and built a prototype pantograph mount for the control console. They’ve made the device simple to replicate and kept the BOM as inexpensive as possible since patients are often out-of-pocket for enhancements like these. The video below shows a little about the problem and the solution.

Wheelchair hacks are pretty common, like the 2015 Hackaday Prize-winning Eyedrivomatic. We’ve also covered totally open-source wheelchairs, both manual and electric.

Continue reading “Retractable Console Allows Wheelchair User To Get Up Close And Personal” →

Rocking Playmobil Wedding

October 4, 2017 by 6 Comments

Many of us have put our making/hacking/building skills to use as a favor for our friends and family. [Boris Werner] is no different, he set about creating a music festival stage with Playmobil figures and parts for a couple of friends who were getting married. The miniature performers are 1/24 scale models of the forming family. The bride and groom are on guitar and vocals while junior drums.

Turning children’s toys into a wedding-worthy gift isn’t easy but the level of detail [Boris Werner] used is something we can all learn from. The video after the break does a great job of showing just how many cool synchronized lighting features can be crammed into a tiny stage in the flavor of a real show and often using genuine Playmobil parts. Automation was a mix of MOSFET controlled LEDs for the stage lighting, addressable light rings behind the curtain, a disco ball with a stepper motor and music, all controlled by an Arduino.

Unless you are some kind of Playmobil purist, this is way cooler than anything straight out of the box. This is the first mention of Playmobil on Hackaday but miniatures are hardly a new subject like this similarly scaled space sedan.

Continue reading “Rocking Playmobil Wedding” →

Innovating A Backyard Solar Battery System

July 19, 2017 by 33 Comments

Ever on the lookout for creative applications for tech, [Andres Leon] built a solar powered battery system to keep his Christmas lights shining. It worked, but — pushing for innovation — it is now capable of so much more.

The shorthand of this system is two, 100 amp-hour, deep-cycle AGM batteries charged by four, 100 W solar panels mounted on an adjustable angle wood frame. Once back at the drawing board, however, [Leon] wanted to be able track real-time statistics of power collected, stored and discharged, and the ability to control it remotely. So, he introduced a Raspberry Pi running Raspbian Jessie Lite that publishes all the collected data to Home Assistant to be accessed and enable control of the system from the convenience of his smartphone. A pair of Arduino Deuemilanoves reporting to the Pi control a solid state relay powering a 12 V, 800 W DC-to-AC inverter and monitor a linear current sensor — although the latter still needs some tinkering. A in-depth video tour of the system follows after the break!

Continue reading “Innovating A Backyard Solar Battery System” →

Command Alexa With A Completely Mechanical Vintage Remote Control

April 2, 2017 by 10 Comments

Anyone with grandparents already knows that in ye olden days, televisions did not have remote control. Your parents probably still complain about how, as children, they were forced to physically walk over to the TV in order to switch between the three available channels. In these modern times of technological wonder, we have voice control, programmable touch screen remotes, and streaming services that will automatically play an entire season of the show you’re binge watching. However, before these, and before the ubiquitous infrared remote, television manufacturers were experimenting with ways to keep kids from having to run across the living room every time the channel needed to be changed.

Early remote controls were simply wired affairs — nothing too surprising there. But, it wasn’t long before methods of wireless control were being introduced. One early effort called the Flashmatic would shine light onto a photoelectric cell on the television set to control it. Of course, it might also be controlled by unintended light sources, and users had to have good aim to hit the sensor. These issues soon led to the introduction of the Zenith Space Command remote control, which used ultrasonic frequencies to control the TV.

Continue reading “Command Alexa With A Completely Mechanical Vintage Remote Control” →

Oscillating Fan Controller Used As Relay

March 26, 2017 by 10 Comments

The most brilliant hacks we see aren’t always the thousand-dollar, multi-year projects spanning every facet of engineering. Rather, the most ingenious projects are ones that take an everyday thing and use it in a simple but revolutionary way. By that measure, it’ll be hard to top [Robert]’s latest hack which uses the controller board from an everyday oscillating fan to build a three-way remote-controlled relay board.

Most oscillating fans have a speed selector switch. What that does might be somewhat different between different types of fan, but in general it will select either a smaller portion of the fan’s motor to energize or switch in a resistor which will have the same speed-lowering effect. [Robert]’s fan had little more than a triple-throw switch on the control board, so when he decided the fan wasn’t worth keeping anymore, he was able to re-purpose the control board into a general-use relay. As a bonus, the fan could be controlled by infrared, so he can also remote control whatever he decides to plug into his new piece of equipment.

While this simple hack might not change the world, it may give anyone with an old fan some ideas for other uses for its parts. If you want to do a little more work and get the fan itself running again, though, it is possible to rebuild the whole thing from the ground up as well.

Remote Controlling A Dog

January 21, 2017 by 40 Comments

Until the industrial revolution, humans made use of animals to make our labor easier. This is still seen in some niche areas, like how no machine yet has been invented that’s as good at sniffing out truffles as pigs are. [William] has hearkened back to humanity’s earlier roots, but in a more modern twist has made something of a general purpose dog that could feasibly do any work imaginable. Now his dog is remote-controlled.

[William] accomplished the monumental task in a literally cartoonish fashion using the old trope of hanging a hot dog in front of something’s face to get them to chase it. The attachment point was fitted with a remote control receiver and an actuator to get the hanging hot dog to dangle a little bit more to the dog’s right or left, depending on where the “operator” wants the dog to go. [William]’s bulldog seems to be a pretty good sport about everything and isn’t any worse for wear either.

Believe it or not, there has been some actual research done into remote controlling animals, although so far it’s limited to remote-controlled cockroaches. We like the simplicity of the remote-controlled dog, though, but don’t expect to see these rigs replacing leashes anytime soon!

Continue reading “Remote Controlling A Dog” →