diy

435 Articles

You Can Learn A Lot From A Blinkenrocket

February 2, 2018 by 8 Comments

At this year’s Chaos Communication Congress, we caught up with [muzy] and [overflo], who were there with a badge and soldering project they designed to teach young folks how to solder and program. Blinkenrocket is a basically a 64-LED matrix display and just enough support hardware to store and display animations, and judging by the number of blinking rockets we saw around the necks of attendees, it was a success.

Their talk at 34C3 mostly concerns the production details, design refinements, and the pitfalls of producing thousands of a thing. If you’re thinking of building a hardware kit or badge on this scale, you should really check it out and crib some of their production optimization tricks.

For instance, instead of labelling the parts “C2” or “R: 220 Ohms”, they used a simple color-coding scheme. This not only makes it easier for kids to assemble, but it also means that they didn’t have to stick 1,000 part labels on every component. Coupled with [overflo]’s Zerhacker, SMD parts in strips were cut to the right length and color-coded in one step, done by machine.

The coolest feature of the Blinkenrocket itself is the audio programming interface. It’s like in the bad old days of software stored on cassette tapes, but it’s a phenomenal interface for getting a simple animation out of a web app and straight into a piece of minimal hardware — just plug it into a laptop or cell phone’s audio out and press “play” in the browser. The original design tried to encode the data in the pulse-length of square waves, but this turned out to be very hardware dependent. The final design used frequency-shift keying. What’s old is new again.

Everything you could want to know about the design, its code, and even the website itself are up on the project’s GitHub page, so go check it out. If you’d like to arrange a Blinkenrocket workshop yourself, shoot [muzy] or [overflo] an e-mail. Full disclosure: [overflo] gave us a kit, the “hard-mode” SMD one with 0805 1206 parts, and it was fun to assemble and program.

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Man-in-the-Middle Jog Pendant: Two Parts Make Easier Dev Work

January 11, 2018 by 7 Comments

In a project, repetitive tasks that break the flow of development work are incredibly tiresome and even simple automation can make a world of difference. [Simon Merrett] ran into exactly this while testing different stepper motors in a strain-wave gear project. The system that drives the motor accepts G-Code, but he got fed up with the overhead needed just to make a stepper rotate for a bit on demand. His solution? A grbl man-in-the-middle jog pendant that consists of not much more than a rotary encoder and an Arduino Nano. The unit dutifully passes through any commands received from a host controller, but if the encoder knob is turned it sends custom G-Code allowing [Simon] to dial in a bit acceleration-controlled motor rotation on demand. A brief demo video is below, which gives an idea of how much easier it is to focus on the nuts-and-bolts end of hardware when some simple motor movement is just a knob twist away.

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This DIY Turntable Just Got Freaky Fresh

November 24, 2017 by 4 Comments

Photography turntables are made for both the precise and lazy. Whether you are concerned about the precision of consistent angles during a photo shoot or you simply do not want to stand there rotating a plate after every picture — yes, it does get old — a lazy susan style automatic photography turntable is the ticket. This automatic 360° design made over at circuito.io satisfies both of these needs in an understated package. 

The parts required to make this DIY weekend project are about as minimal as they get. An Arduino Uno controls it all with a rotary encoder for input and a character LCD to display settings. The turntable moves using a stepper motor and an EasyDriver. It even takes care of controlling the camera using an IR LED.

The biggest obstruction most likely to arise is creating the actual laser cut casing itself. The circuito team avoided this difficulty by using Pololu‘s online custom laser cutting service for the 4 necessary laser cut parts. After all of the components have been brought together, all that is left to do is Avengers assemble. They provide step by step instructions for this process in such a straightforward way that you could probably put this sucker together blindfolded.

We have seen some other inspired photography turntables on Hackaday before. [NotionSunday] created a true turntable hack based off of the eject mechanism of an old DVD-ROM drive. With the whole thing spinning on the head assembly of a VCR, this is the epitome of letting nothing go to waste. We also displayed another very similar Arduino Uno controlled turntable created 2 years ago by [Tiffany Tseng]. There is even a non-electronic version out there of a DIY 360° photography turntable that only uses a lazy susan and tape measure. All of these photography turntable hacks do the job wonderfully, but there was something that we liked about the clean feel of this one. All of the necessary code for this project has been provided over at GitHub. What is your favorite photography turntable?

DIY Capacitive Rotational Encoder On The Cheap With FR4

November 17, 2017 by 15 Comments

Rotary encoders are critical to many applications, even at the hobbyist level. While considering his own rotary encoding needs for upcoming projects, it occurred to [Jan Mrázek] to try making his own DIY capacitive rotary encoder. If successful, such an encoder could be cheap and very fast; it could also in part be made directly on a PCB.

First prototype, two etched plates with transparent tape as dielectric material. Disc is 15 mm in diameter.

The encoder design [Jan] settled on was to make a simple adjustable plate capacitor using PCB elements with transparent tape as the dielectric material. This was used as the timing element for a 555 timer in astable mode. A 555 in this configuration therefore generates a square wave that changes in proportion to how much the plates in the simple capacitor overlap. Turn the plate, and the square wave’s period changes in response. Response time would be fast, and a 555 and some PCB space is certainly cheap materials-wise.

The first prototype gave positive results but had a lot of problems, including noise and possibly a sensitivity to temperature and humidity. The second attempt refined the design and had much better results, with an ESP32 reliably reading 140 discrete positions at a rate of 100 kHz. It seems that there is a tradeoff between resolution and speed; lowering the rate allows more positions to be reliably detected. There are still issues, but ultimately [Jan] feels that high-speed capacitive encoders requiring little more than some PCB real estate and some 555s are probably feasible.

This project is a reminder that FR4 (whether copper-clad, etched, or blank) shows up in clever applications: copper tape and blank FR4 can be used to quickly prototype RF filters, PocketNC built an entire small CNC tool around FR4, and our own [Voja] wrote a full guide on making beautiful enclosures from FR4.

Printed Parts Make DIY Electric Longboard Possible

November 4, 2017 by 13 Comments

Appalled by expensive electric longboards, [Conor Patrick] still wanted one, and wanted it now. So — naturally — he converted an existing board into a sprightly electric version at a fraction of the cost.

[Patrick] is using a capable 380KV Propdrive motor, capable of pushing him up to 30mp/h! A waterproof 120A speed controller and 6000mAh, 22.2V LiPo battery slim enough to fit under the board give the motor the needed juice. He ended up buying the cheapest RF receiver and remote combo to control the board, but it fit the all-important “want electric long board now” criterion.

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Dual Direction Gaming/Dining Room Beam Lights

October 22, 2017 by 21 Comments

Sometimes, you just can’t find something you want, and that’s when you break out the tools and get dirty with a bit of DIY. Reddit user [JaredBanyard] wanted a nice beam light for the dining room/gaming room. He ended up building one that shone both downward, on the table, and upward, adding some light to the room.

Warm white LED strip lighting was chosen, and two aluminum channels were glued together to hold them. After wiring the four LED strips together a diffuser was placed over them and then they were wired up and turned on to check the amount of light. With two strips per channel, even with the diffuser, there was plenty.

Each pair of channels were set into the main housing, which is made from Sirari hardwood. Two long outside side pieces make for a great looking final product, and the end pieces are sandwiched between the two outside pieces. After a bit of sanding and an application of matte polyacrylic, transformers were screwed inside and then the channels were placed on top. The circuitry was wired to a Z-Wave dimmer to control the lights remotely.

[JaredBanyard]’s put together a bill of materials and there are plenty of pictures. It’s a great, unique, light for the room, which includes a Duchess gaming table from boardgametables.com. For more lighting articles, check out this 2017 Hackaday Prize entry article on modular rail lighting, or this article about adding intelligence to your lighting solution.

[via Reddit]

3D Printed Lamp Even Prints The Nuts And Bolts

October 10, 2017 by 13 Comments

The first print to come off a shiny new 3D printer is usually a toy widget of some sort that will forever sit at your desk without purpose. The alternative is a practical project that is custom and personal like this 3D Printed Articulating Lamp. [IgorF2] shares his design for this wall mounted device which was created using Fusion 360.

The complete design consists of eight parts which includes the arms, nuts, and bolts, as well as the wall mount, each of which can be printed individually. These come together to form a structure that can be attached to a wall or your work bench. Though [IgorF2] has provided arm pieces of length 100 mm, 140 mm and 200 mm, you can mix and match to create a much larger project. The files are available for download from Thingiverse for your making pleasure.

We think this can be a great basic structure for someone looking at custom wall mounted projects. The lamp mount can be easily supplemented by a Raspberry Pi and Camera holder if you feel like live streaming your bench. Alternatively, it may be customized to become a motion detecting lamp just for fun. We hope to see some good use come of it in the future.