Review: LinkSprite Mini CNC

January 16, 2018 by Kristina Panos 106 Comments

It’s a great time to be a hobbyist. No matter how you feel about the Arduino/Raspberry Pi effect, the influx of general enthusiasm and demand it has created translates to better availability of components, a broader community, and loads of freely available knowledge. When people have access to knowledge and ideas, great things can happen. Tools that were once restricted to industrial use become open source, and the price of entry-level versions goes into a nosedive.

As we’ve seen over the last several years, the price of cheap 3D printers keeps falling while the bar of quality keeps rising. It’s happening with laser cutters and carving tools, too. Strolling through Microcenter a few weeks ago, I spotted a new toy on the back wall next to the 3D printers. It was LinkSprite’s desktop mini CNC. They didn’t have one out on display, but there were two of them in boxes on the shelf. And boy, those boxes were small. Laughably small. I wondered, could this adorable machine really be any good? To some, the $200 price tag suggests otherwise. To me, the price tag made it justifiable, especially considering that the next price point for a hobby CNC mill is at least twice as much. I took my phone out and stood there frantically looking for reviews, documentation, anything that was available. It seemed that the general, if sparse consensus is that this thing isn’t a total waste of money. Oh, and there’s a wiki.

According to LinkSprite’s wiki, this little machine will engrave wood, plastic, acrylic, PVC, and PCBs. It will specifically not engrave metal (PCB copper notwithstanding). I’m a bit leery of the chemicals used in the PCB etching process, so the idea of engraving them instead was especially tempting. I pulled the trigger.

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Miss Beatrice Shilling Saves The Spitfire

January 16, 2018 by Dan Maloney 54 Comments

On a bright spring morning in 1940, the Royal Air Force pilot was in the fight of his life. Strapped into his brand new Supermarine Spitfire, he was locked in mortal combat with a Luftwaffe pilot over the English Channel in the opening days of the Battle of Britain. The Spitfire was behind the Messerschmitt and almost within range to unleash a deadly barrage of rounds from the ~~four~~ eight Browning machine guns in the leading edges of the elliptical wings. With the German plane just below the centerline of the gunsight’s crosshairs, the British pilot pushed the Spit’s lollipop stick forward to dive slightly and rake his rounds across the Bf-109. He felt the tug of the harness on his shoulders keeping him in his seat as the nimble fighter pulled a negative-g dive, and he lined up the fatal shot.

But the powerful V-12 Merlin engine sputtered, black smoke trailing along the fuselage as the engine cut out. Without power, the young pilot watched in horror as the three-bladed propeller wound to a stop. With the cold Channel waters looming in his windscreen, there was no time to restart the engine. The pilot bailed out in the nick of time, watching his beautiful plane cartwheel into the water as he floated down to join it, wondering what had just happened.

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Raspberry Pi Offers Soulless Work Oversight

January 15, 2018 by Tom Nardi 8 Comments

If you’re like us, you spend more time than you care to admit staring at a computer screen. Whether it’s trying to find the right words for a blog post or troubleshooting some code, the end result is the same: an otherwise normally functioning human being is reduced to a slack-jawed zombie. Wouldn’t it be nice to be able to quantify just how much of your life is being wasted basking in the flickering glow of your monitor? Surely that wouldn’t be a crushingly depressing piece of information to have at the end of the week.

With the magic of modern technology, you need wonder no longer. Prolific hacker [dekuNukem] has created the aptly named “facepunch”, which allows you to “punch in” with nothing more than your face. Just sit down in front of your Raspberry Pi’s camera, and the numbers start ticking away. It’s like the little clock in the front of a taxi: except at the end you don’t have to pay anyone, you just have to come to terms with what your life has become. So that’s cool.

It doesn’t take much hardware to play along at home. All you need is a Raspberry Pi and the official camera accessory. Though for the full effect you should add one of the displays supported by the Luma.OLED driver so you can see the minutes and hours ticking away in real-time.

To get the facial recognition going, all you need to do is take a well-lit picture of your face and save it as a 400×400 JPEG. The Python 3 script will take care of the rest: checking the frames from the camera every few seconds to see if your beautiful mug is in the frame, and incrementing the counters accordingly.

Even if you’re not in the market for an Orwellian electronic supervisor, this project is a great example to get you started in the world of facial recognition. With a little luck, you’ll be weaponizing it in no time.

Spectre And Meltdown: How Cache Works

January 15, 2018 by Adam Fabio 15 Comments

The year so far has been filled with news of Spectre and Meltdown. These exploits take advantage of features like speculative execution, and memory access timing. What they have in common is the fact that all modern processors use cache to access memory faster. We’ve all heard of cache, but what exactly is it, and how does it allow our computers to run faster?

In the simplest terms, cache is a fast memory. Computers have two storage systems: primary storage (RAM) and secondary storage (Hard Disk, SSD). From the processor’s point of view, loading data or instructions from RAM is slow — the CPU has to wait and do nothing for 100 cycles or more while the data is loaded. Loading from disk is even slower; millions of cycles are wasted. Cache is a small amount of very fast memory which is used to hold commonly accessed data and instructions. This means the processor only has to wait for the cache to be loaded once. After that, the data is accessible with no waiting.

A common (though aging) analogy for cache uses books to represent data: If you needed a specific book to look up an important piece of information, you would first check the books on your desk (cache memory). If your book isn’t there, you’d then go to the books on your shelves (RAM). If that search turned up empty, you’d head over to the local library (Hard Drive) and check out the book. Once back home, you would keep the book on your desk for quick reference — not immediately return it to the library shelves. This is how cache reading works.

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Coin Cell Hacks That Won The Coin Cell Challenge

January 15, 2018 by Mike Szczys 22 Comments

It’s amazing what creative projects show up if you give one simple constraint. In this case, we asked what cool things can be done if powered by one coin cell battery and we had about one hundred answers come back. Today we’re happy to announce the winners of the Coin Cell Challenge.

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They’re Putting Soy In Your Wires, Man

January 15, 2018 by Tom Nardi 111 Comments

I’ve got a friend who tells me at every opportunity that soy is the downfall of humanity. Whatever ails us as a society, it’s the soy beans that did it. They increase violent tendencies, they make us fat and lazy, they run farmers out of business, and so on. He laments at how hard it is to find food that doesn’t include soy in some capacity, and for a while was resigned to eating nothing but chicken hot dogs and bags of frozen peas; anything else had unacceptable levels of the “Devil’s Bean”. Overall he’s a really great guy, kind of person who could fix anything with a roll of duct tape and a trip to the scrap pile, but you might think twice if he invites you over for dinner.

A column of soy soldiers stand at the ready.

So when he recently told me about all the trouble people are having with soy-based electrical wiring, I thought it was just the latest conspiracy theory to join his usual stories. I told him it didn’t make any sense, there’s no way somebody managed to develop a reliable soy-derived conductor. “No, no,” he says, “not the conductor. They are making the insulation out of soy, and animals are chewing through it.”

Now that’s a bit different. I was already well aware of the growing popularity of bioplastics: the PLA used in desktop 3D printers is one such example, generally derived from corn. It certainly wasn’t unreasonable to think somebody had tried to make “green” electrical wiring by using a bioplastic insulation. While I wasn’t about to sit down to a hot bag of peas for dinner, I had to admit that maybe in this case his claims deserved a look.

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Aluminum No Match For 3D Printed Press Brake Dies

January 14, 2018 by Tom Nardi 44 Comments

If you’re looking for a get-rich-quick scheme, you can scratch “Doing small-scale manufacturing of ultralight aircraft” off your list right now. Turns out there’s no money in it. At least, not enough money that you can outsource production of all the parts. Not even enough to setup a huge shop full of customized machining tools when you realize you have to make the stuff yourself. No, this sounds like one of those “labors of love” we always hear so much about.

So how does one do in-house manufacturing of aircraft with a bare minimum of tools? Well, since you’re reading this on Hackaday you can probably guess that you’ve got to come up with something a bit unorthodox. When [Brian Carpenter] of Rainbow Aviation needed a very specific die to bend a component for their aircraft, he decided to try designing and 3D printing one himself.

He reasoned that since he had made quick and dirty dies out of wood in the past, that a 3D printed one should work for at least a few bends before falling apart. He even planned to use JB Weld to fill in the parts of the printed die which he assumed would start cracking and breaking off after he put it through a few cycles. But even after bending hundreds of parts, wear on the dies appears to be nearly non-existent. As an added bonus, the printed plastic dies don’t mar the aluminum pieces they are bending like the steel dies do.

So what’s the secret to printing a die that can bend hundreds of pieces of aluminum on a 20 ton brake without wearing down? As it turns out…not a whole lot. [Brian] attributes the success of this experiment to designing the die with sufficiently accurate tolerances and having so high of an infill that it may as well be solid plastic.

In fact, the 3D printed die worked out so well that they’ve now expanded the idea to a cheap Harbor Freight brake. Before this tool was going more or less unused as it didn’t have features they needed for the production of their parts, namely a radius die or backstop. But by 3D printing these components [Brian] was able to put the tool back to work.

We’ve previously covered the art and science of bending sheet metal, as well as a homebuilt brake that let’s you do it on a budget even Rainbow Aviation would scoff at. So what are you waiting for? Go build an airplane.

Thanks to [Oahupilot] for the tip.

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